Mercury :: 1999 Brake Lights Fuse Keeps Blowing


Aug 24, 2014

1999 Mercury Villager Estate. The brake light wouldn't illuminate. Found that the brake light fuse (20A) was blown. Put another in and it blew as I was inserting it. Figure there's a short somewhere, so I've disconnected both brake/tail light units in the back, the towing light connection, and have even completely disconnect the 3 brake light switches under the dash (yes, 3.... 2 directly attached to the brake pedal and one attached to the e-brake). Still, when I insert a 20A fuse (which is what is called for), it immediately blows.

Since I've disconnected the brake light switches, it seems to me the short can't be past that on the way to the back of the vehicle. Maybe I'm wrong though. It seems the short must be either between the switches and the fuse box, or somewhere between the fuse box and the battery. Unsure if the wiring routes through any relays under the hood, but I'd think it would at least have to go through one of the relay boxes since that's what eventually gets directly connected to the battery. I've tried using my multimeter to measure the voltage and resistance on either side of the space where that fuse goes, but I'm unsure what to expect from a reading like that, so those results are inconclusive.

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I have 1999 ford f250 superduty 5.4 v8 I noticed that my tail lights were not working I replaced the fuse as it was blown break lights worked until i cranked up and applied brakes. I replaced fuse again an checked brake lights they worked fine until i cranked truck and applied the brakes i did notice the wires were hot at brake pedal switch when they worked while not cranked. I replaced the cruise control release switch I was told that may be the problem since cruise didn't work. it fixed the cruise control but as soon as i pressed the brakes fuse blew again.I replaced brake pedal switch didnt fix it.

I then noticed a little smoke under tailgate i looked and the wire coming out of connector was hot while brakes applied and not cranked. i disconnected that wire put a new fuse in and brake lights worked in center light and passenger side without blowing fuse driver side however does not work. Because I disconnected the brake light wire to driver side green wire. When I reconnected the driver side brake light wire fuse blew.

So I have it narrowed down to driver side brake light. here is my problem. I have checked all the wires that i can see for bad or frayed /worn naked places i have found none I can get to the wires beside gas tank running the rail to check but it is doubtful that it is spot as nothing is rubbing along there. Could it be a relay somewhere? can i just run a new wire from brake light? if so where to i connect to? Is there a wiring harness i can just buy and replace the brake light wires from brake light to power source I have ran out of things to check on my own...

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According to the owner's manual in my truck, says circuit #13 is for "stop lamps, CHMSL/hazard, trailer tow stop lamp, and speed control."

I'm assuming that the hazard part covers the turn signals as well, but I know the cruise control works even when the fuse is blown. I used it last night on the way home (this was before I realized I didn't have brake lights).

So I know I have a short somewhere. The only mods I've done to the lights are aftermarket headlights, but if the fuse only gets blown when I step on the brakes, I don't see what that would have to do with it. Also, the lights have been installed and working for about a month before this started. The only thing that I did around the same time was install the gauges. I ran the power to them from #5, the customer access circuit.

Are there any other "common" areas for this to happen? I already removed the rear brake lights and it didn't work. I am quickly running out of 20A mini fuses.

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I checked the wiring for any exposed wiring and i didn't find anything.

I disconnected the entire light assembly from the connectors on both sides and the fuse still blew.

I'm suspecting a bad ground, (as there was a point when the lights would work, even when i touched the pedal, but as soon as i pop the trunk open, the fuse would blow.

Where the lights are grounded? Is there anything else i should check?

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