Ford - Freestar :: 2005 - Engine Repeatedly Surges / Stalls When Put Into Forward Gear


May 25, 2013

So this doesn't begin until I put it into a forward gear, but after about 30 sec of smooth running, I will get a sudden momentary loss of power, then a surge, which repeats and intensifies as the van lurches forward until the engine finally stalls. Throwing it into N in the middle doesn't work. Babying the gas had no effect. It happened both at higher(2.5-3K) revs and at lower (.8-1.5k).

After killing the battery starting and restarting it just to keep it moving, I had it jumped, at which point I sat with it in P for 20 min to charge the battery and in all that time, it ran fine. I'd love to hear some possible diagnoses. Don't know if I should have it towed from where it's sitting, or try to drive it to the shop, or if it's something I can repair myself (think 1-star difficulty).

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My 2005 Ford Freestar with 164k miles experiences a high pitched whistling noise coming from the front end after a few minutes of highway speed driving. It sounds like a tea kettle whistle. It starts out as a quick pulsed whistle then moves to a solid whistling noise. I've heard it driving straight and turning. The sound pulsates if I turn the steering wheel slightly to the left or right but seems to occur more when I turn right. The sound does not occur if van is not in motion and will stop just before car comes to rest at a stop. Three repair shops have looked at this and none of them can replicate the sound while van is on a lift but one shop did hear it during a test drive. All three shops have been unable to locate / diagnose this whistling noise. They all state brakes are in very good shape.

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Took the car back to toyota, and they preformed a full inspection and stated that everything was within toyota's spec, and to keep an eye on it if it were to happen again.

Well it has done this about 5 times in the last few days. The Dealer is looking in to it.

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Background
2013 Elantra GT
KMs: 98500 km (high mileage commuter to work and back)

Note: Installed K&N Typhoon around 95,000 km, issue persisted before and after.

Initially started to feel the issue around 80,000 km. At this point I took it to the dealer and had the transmission flushed. The issue went away until about the 87,000 to 90,000 km mark and then started to return. Went back to the dealer and they said they performed an updated and couldn't replicate the issue during test drives. Currently my car is at 98,500 and this morning when driving to work the issue was particularly severe and the check engine light came on.

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2: What all trannys will fit? this is the 2wd 5.4 liter xlt ...

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I just took it into the dealership and spent 1300 to get it diagnosed and fixed. I got a new timing belt, and a whole bunch of other stuff and on the way out, it stalled at the first stop light. Although it seems to be running better, it obviously didn't fix the issue. I took it right back and now they are going to have me bring it back on Monday to 'try to figure it out’. Where should I tell them to look?

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Not sure if it is related but one time in the winter, the truck stopped blowing heat. If I turned off the fan, the system would "build up" heat but then as soon as I turned it back on, the heat would stay for maybe 30 seconds and then fizzle out back to cold air. This happened only on the coldest day of the year. The heat has been decent the rest of the time.

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