Ford - Focus :: Rapid Clicking Noise At Low Speed While Braking


Feb 21, 2013

2002 Ford Focus SE Mileage: 140000

Symptoms: When turning right, especially at low speed while braking, it makes this rapid clicking noise, disappears once you let go of the brake.

In the past when it made this kind of noise, usually goes away after I made sure the brake pads clips are securely clipped around the caliper, but it's not working this time. No noise while braking going forward or turning left. Seems to be worse at lower speed and any right turn can bring on the noise, does not have to be a full-lock turn.

So far what I've done: Made sure the brake pads clips are secured (horribly designed), lug nuts are torqued at correct spec, no obvious broken linkage, bar, arm, coil, or CV boots under quick inspection.

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I took the car in and took the service manager for a ride. He claimed he couldn't hear it. So I got my salesman to let me drive another 05 V8 and I heard it on that car too, but not as severe as on mine.

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I get a creaking/clicking noise coming from my front wheels when braking at slow speed. can be rhythmic at times which makes be think it may be a ball joint or bearing.

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There is also a bit of wobbling when I'm braking at a high rate of speed.

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The noise is somewhere between a tin rattle and a bearing grinding heard most when braking but constant under say 10 mph. We have not been able to pinpoint where exactly it is coming from but I believe it is front drivers side.(but really could be anywhere) it is not dependent on rpm, nor gear or clutch engagement, Nor hubs engaged or disengaged.

The drives side front hub, rear hubs' bearings(races and seals) have been replaced. I have the passenger side front hub to do as well, just haven't gotten to it yet and it doesn't seem bad. we are all stumped on what it is. It seems to relate to the rotating assembly though as it seems to change with speed. it almost seems like tire rub, but there is no scaring or marks of any sort anywhere for it.

Vehicle is a e99 f250 short bed ext cab. open diff if it makes any difference. My next thought after the hub is pinion bearing? Could it be something to do with abs? say the truck is 4 wheel abs but the fronts are disconnected (trying to figure out if it is 4wabs as it appears to have connectors, but the original hubs did not have the hole for the sensors. no abs light comes on, but that could be a bad bulb too)

What we have found is hubs locked or unlocked, 4wd engaged or disengaged, and happens at right around 16 mph, braking, accelerating, clutch in or out, in gear or in neutral. All 4 corners have new bearings. We have found 2 things, 1 is the track bar bushings are shot (don't think this is the source of the noise but could be wrong and i will be replacing those..once I have money in again.. 2 the passenger side leaf spring when wacked with your hand makes a different sound than the drivers side.( could be a matter of different loads, but figured worth noting)

There are 2 noises, the first is the noise we hear, the second is one that i found when doing the noise reduction (loud meaty tires you cant hear the noise in the audio without reduction) I think that that was one of the hubs, or maybe the brakes, I am unsure, but it happens at different locations in the video.

Audio : [URL] ....

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They did a test of the battery with some handheld device and said it came back fine. The guy did say that if I could take the battery out and bring it back, they could test it in a different machine, though, but otherwise the battery was charging fine and was holding the charge fine.

This morning I started up the car to see if it would start. Started fine. Then I did it again and it started fine again. OK, must have just drained somehow and now it's got some juice again. Fast forward to this afternoon and my wife was going to the grocery store and she says "The car is dead!". Yup, dead. Just rapid clicking again, but not turning over.

After checking out some threads in here it looks like it could be the battery. And it is about 5 years old according to the date sticker on it (Duralast, btw). So to test it as best I could, I charged it up with a battery charger, then took a reading with my multimeter. With the car off, I could literally see the voltage dropping in the readings. It started around 13v, but got progressively lower and lower as if it was a timer counting down seconds. I then disconnected the Terminals and took more readings. This time the voltage maintained it's reading and was static.

ok, so now maybe something is draining the battery (and fast!). One thing I noticed when I re-connected the Terminals is a sort of whining sound coming from the area of the coolant reservoir. When I put my ear closer, I could hear liquid moving around there. Is that normal that it would be on when the car if off? Could that be my culprit?

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