Ford - Escort - Zx2 :: 2002 Won't Start When Engine Is Cold


Apr 29, 2011

My 2002 Ford escort won't start when the engine is cold, and by cold I mean less than about 80 degrees F. I have to crank it multiple times to get it to start, and then it usually runs for a little while and dies. When I first start it, if I press the gas it dies immediately. Once the engine is warmed up, it runs perfectly and you would never know there is a problem. It also starts fine if the engine hasn't been off for very long, and is still warm. I have already replaced spark plugs, spark plug wires, battery, and fuel pump. I have also run fuel system cleaner through it, and changed the oil/filter.

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Escort :: 1990 - Random No Start Condition When Cold Outside

A friend of a friend has a 1990 Escort 1.9L automatic with a TBI setup. It has a random no-start condition that only seems to act up when its cold outside (below 20 F). I've only seen it act up once with minimal testing equipment, so I'm digging for answers.

The injector fires normally and flooring the pedal goes into clear-flood mode as it should. It has spark, but sounds out of time. It will attempt to fire unless the pedal is floored long enough to take fuel away. Starting fluid in addition to the fuel makes minimal difference, but results in intake backfires when you stop cranking. After a random amount of cranking, it will eventually fire and then the issue goes away completely.

Once it fired, I was able to shut it down and restart it indefinitely with no hesitation. While running, it shown no signs of being out of time, vacuum leaks, etc. I have very little experience with the EEC system, but friends suggest a TFI module. A weak or mistimed spark seems to be the cause, but I'd like a second opinion. I shook and moved every wire I could find and checked the TFI pins for corrosion - no change.

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I know I should do all the routine maintenance when getting a used car (spark plugs, etc), but I bought from a friend who put spark plugs on maybe 25,000 miles ago.

I read that maybe I should be using different viscosity of oil in the summer (even though the manual says 5w-30 all year, I live in North Central Nebraska)? Is the knocking maybe due to the slightly overfilled oil? Should I try to drain that excess out? Should I just go ahead and replace the spark plugs and wires as well?

I drive ~750 highway miles a month and hope I can get this car to last a few years. So far it seems pretty good, have only had to change the ECT sensor and thermostat on it, suspension bushings still look good. I just never heard this noise before and it kind of freaked me out. I probably would have never heard it but I just happen to start the car and needed to grab something from the garage.

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For the past few days I've been trying to track down the problem with my '02 Ford Escort. First thing I did was change the spark plugs which smoothed out the engine some, but I still have the PO304 (misfire #4 cylinder). Next I swapped the plug wires between #3 and #4 and reset the ECU hoping the code would come back PO303 (misfire #3 cylinder), yet it still set a code for cylinder #4 meaning the plug wires were good. I then tested the coil and camshaft position sensor which both tested good.

After this I checked the compression on #4 and it was good at 175 PSI. When I removed the #4 plug to test the compression it was gas soaked so the injector is firing, but apparently not the plug. My Chilton's manual says the center pin (ignition/start/run) on the wiring harness for the coil should have 10 volts with the ignition switch in the off position. I checked this and only had 0.1 volts. Where this wire receives it's voltage from and able to tell me more about what to look for or test? I never expected to have so much problem finding a cylinder misfire.

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A cold engine crank will turnover and start normally. But stop to run and errand or grab lunch...and the warm 302 2 barrel engine will turn over very sluggishly, lke the battery is dying. If you wait until the engine is cool, an easy start is assured but that takes hours! A local repair shop has rebuilt the carb, the battery & cables are new, and the starter works fine when engine is cold. My local repair shop is out of suggestions. It seems to work a little to hold the gas pedal down on the floor for a warm engine start....but engine still turns over sluggishly when trying to start when warm. Now If I drive it.....I just drive it around town a bit then back home ...unless I stay several hours somewhere while the engine cools....but that's not fun. It is a convertible, fun to drive...and this problem needs to be solved.

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Once up to temp she will run perfectly. The colder it is outside the worse it is & the longer it takes for it to go away. I have replaced the valve cover gaskers and new harnesses, new glow plugs. Still same problems. I have AE and one time it gave me a #2 cylinder code. have not been able to repete this code. What to check next.

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However I am at a loss for these systems.

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