Ford - Escape :: Exhaust Leak Intermittently


Dec 24, 2012

Is there any condition that would make a Ford Escape have an intermittent exhaust leak that could come into the cab?

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Ford Escape / Hybrid :: 2008 4WD 2.3L - Rattling / Exhaust Leak?

Wife is operating a 08 Escape with about 31K miles on her. She loves the vehicle but since we bought it with 24K miles on it it has had a rattle under it. I assumed that it was the heat shield and i would get around to securing it but haven't yet. Here's the question. I noticed recently that about mid way back under the pass side there is a black spot developing on the concrete where she parks every day. The vehicle does not sit and idle there. Its started and is moving in about 20 every time. I have not got under there yet but was looking for possible answers as to what and where to look? Flex pipe? Bad seal on exhaust? If this is the case should a 31K mile vehicle have this issue? The vehicle is louder than a 2.3L should be but from reading that seems normal. If it is the flex is this something that a novice wrench can do?

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Ford Exhaust System :: Exhaust Leak - No Gasket Or Donut Ring In The Flange?

I tore it apart and there was no gasket or donut ring in the flange. Is there supposed to be a gasket or donut ring? I can feel the leak with my hand. I have retightened & it still "tick-ticks" real bad.

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Ford Exhaust System :: 2003 V10 - Running Little Bit Rough / Exhaust Leak?

I just purchased a 2003 V10 with 270 000kms. The truck had had regular maintenance. It has an exhaust leak and runs a little bit rough. Could the exhaust leak cause the truck to run a little rough or am I dealing with another issue?

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Ford Exhaust :: Exhaust Manifold Leak Due To Broken Rusted Bolts

I have a 97 Expedition with the 5.4 engine and 160k miles. Recently while having other work done I was told that I had an exhaust manifold leak due to broken rusted bolts.

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Ford Exhaust System :: Exhaust Leak At Manifold Where Donut Gasket Meets The Catalytic Converters

My truck just started running really loud when it's cold and the leak goes away when it warms up to operating temperature.I did a little bit of investigating and I have found where the leak is coming from at the end of the exhaust manifold where the donut gasket meets the catalytic converters. It appears that the bolts rotted that hold the system together at the gasket. What should I do to repair this? I don't really want to replace the whole manifold because I know I'll break a stud off in the engine because everything is pretty rusty down there. I even took some pictures of the problem....

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Ford F-150 - 1997-2003 :: Exhaust Leak On Passenger Side / Broken Exhaust Manifold Bolts

My wife's 97 f150 4x4 had an exhaust leak on the passenger side. 7 out of the 8 bolts holding the manifold on are snapped off. 4 of them are snapped off 1/8" below the top of the hole on the cylinder head . I am I unable to get a drill in to drill these out. The other 3 I've tried welding a nut on these but they won't budge and I wring the nuts off. If I have to pull the head(something I don't want to do)can I just pull that 1 head or do I have to tear the intake and everything off?

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Ford Exhaust :: Crack And Subsequent Leak In Exhaust Pipe

Actually developed a crack and subsequent leak in a pipe running lengthwise, so assume the factory weld over the years went bad. Since it would be a weld overhead, wonder what method would be best? Would oxy acetylene work or mig? I don't have a tig so that not an option for me.

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Ford Escape / Hybrid :: AC Working Intermittently

Get a set of real gauges if you want to do diagnostics. 110 psi on the low side indicates that the system isn't running at the time and that the underhood temp is around 100 F.

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Ford - Escape :: 2007 - Sputters At 30 - 40 Mph / Idles Intermittently?

My 2007 V6 Escape 'sputters' at 30-40 MPH and sometimes at idle with moderate pressure on gas pedal. Only happens when car is warm, never in first 5 minutes. Check engine light is not on, no codes found. Thought it might be transmission, had it serviced to no avail. Tried Techron injector cleaner, no improvement. Increasing or decreasing pressure on gas pedal clears up problem momentarily.

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Ford - Escape :: 2012 - White Smoke Came From Exhaust When Starting The Car

I recently purchased used from a dealer. On two occasions recently white smoke came from the exhaust when starting the car. One time after sitting at work all day and most recent upon starting first thing in the morning. 30,000 miles and still under warranty.

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Ford - Escape :: 2001 - Exhaust Manifold Heats And Glows Red

So here's the synopsis: My girlfriend's 2001 Ford Escape V6 4x4 with 196,000 miles had the check engine light come on two weeks ago. The code read : running lean and misfire in 4/6. Changed all plugs and coils, engine light was still on, still running lean and there's a vacuum leak. Changed all intake gaskets, light went out. NOW it's sputtering and the exhaust manifold turns cherry red (clogged cat). Changed the front cat & Y pipe, remove back cat. Also replaced muffler and resonator. Car STILL sputters and idles around 200 rpm. Now it stalls when turning around or coming to a full stop, and exhaust manifold still heats up enough to turn cherry red. Why this is happening?

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Ford - Escape :: 2003 - Check Engine Light Blinking Intermittently

Intermittently blinking check engine light in a 2003(?) Ford Escape. I received a call from my fiance, who's about 45 minutes into a two hour drive. On the interstate, her check engine light started blinking, so she pulls off the interstate to a gas station (the light was blinking for maybe five minutes before she could stop, according to her). After she was off the interstate, but before she had turned the engine off, the blinking stopped.

She called me, and I looked up and directed her to an AutoZone about a half mile from where she was. Told her to drive there, and have them to try to read any codes from the engine. She drives over, engine light stays off the entire time. They hook up the reader, and there aren't any codes. My question is, if the check engine light stops blinking, and there aren't any codes for the reader, is the car safe to drive, or will she destroy the cat if she keeps going? Also, it's raining, if that matters for any reason.

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Ford Escape / Hybrid :: 2001 - Liftgate Intermittently Stays Locked?

I have a 2001 Escape XLT (3.0) and after getting some wonderful info here regarding my upper/lower intake problem, I thought I would ask about my weird liftgate problem. When I first got the Escape a few months ago, the liftgate opened fine, but it wouldn't lock at all. Then one day for no apparent reason, it stays locked no matter what I do. Some days it opens fine, other days it doesn't.

At some point I made a connection between the Window Lock button on the driver control panel being in lock/unlock mode determining if the liftgate would stay locked or not, but it doesn't always do the trick. So now I am at a loss as to what is causing this. Its very inconvenient to have to go over the back seats to load items into the trunk area, and its also a security issue if I cant get the liftgate to lock when I want it to. Is this still a liftgate actuator issue? or is it a wiring or fuse issue?

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Ford - Escape :: 2001 - Alternator Light On Intermittently - Crankshaft Slowing Down The Belt?

The alternator light on my 2001 Ford Escape 3.0L comes on intermittently. I've replace the alternator, belt, tensioner, and battery. I've check the wiring and the ground and there are no noticeable issues. When I first start up it never comes on. After about 30-40 minutes of driving it will start to come on intermittently. I've noticed that it always shuts off when taking off from a stop. I have the most trouble with it coming on while driving around the city and little trouble while cruising on the highway. I'm completely stumped. Is it possible for one of the other pulleys to be causing this if for instance some bearings were going bad and it was binding up or problems with the crankshaft slowing down the belt?

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Ford - Escape :: 2005 - Alarm Goes Off Intermittently After Door Ajar Light Comes On While Driving

My 2005 Ford Escape's alarm goes off intermittently throughout the day and night. This usually occurs after the door ajar light comes on while I'm driving. All doors are secure and I've even replaced the latch assemblies on the driver's door and rear hatch (these are the most used doors). There must be something in this circuit that is causing this to happen. It is frustrating having the alarm go off in the middle of the night when there are no obvious intruders. How can I resolve this issue without replacing any more latches or spending a large amount on diagnostic tools from Ford?

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Ford Escape / Hybrid :: Exhaust Smell In Interior Upon Startup And Especially If Using Remote Start

2007 Escape XLT 3.0 AWD. During the winter there can be quite the exhaust smell in the interior upon startup and especially if using the remote start. During driving the smells will clear out and appear again with an extended stop but not as bad as initial cold startups. I realize the hotter the engine and exhaust components the smaller the leaks become. Hopefully not an exhaust manifold leak.

Looking for a way to find where a leak may happen. I saw a video of a garage using "smoke" pushed up the tailpipe to find leaks. Or any other techniques or similar situations.

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Ford - Escape :: Fluid Leak Under The Oil Pan On Driver Side

Tonight when I was on my way in from taking the trash out, I happened to notice a puddle under my 04 Ford Escape. The car has been sitting in its parking spot for about a week (cold and mostly sunny weather, but some light rain, frost, and ice recently) so I figured it was just a bit of moisture from melting frost...worry wort that I am, though, I decided to investigate. It looked like it was in the area of my oil pan so I thought the size of the puddle warranted an investigation. I moved the car back a bit and tried to soak up whatever it was with a paper towel (soaked moisture up, but colorless).

I checked the oil levels (puddle was the size of a it small frisbee, so I have to imagine that if it were oil, I would notice a change in the levels) and saw no change since I last checked about a month ago. While I was trying to look like I know what I am doing, I noticed a new oil drop on the pavement - under the oil pan on the drivers side. I have replaced the pan gasket within the last 2 years and know that the car has a timing cover leak, but that has been fairly limited to the passenger's side.

The oil pan looked dirty, and showed SOME evidence of an small oil leak, but the other spot I noticed worried me a bit more: behind the oil pan (looks like it is almost center of the front axel) there is a fluid leak of some kind. Whatever the fluid is, it looks to be clear and has a slight hint of an odor (not sweet, not oily...sort of like stale water). When I turned the car on to back it up, I had the defrosters running. All in all, I would say they were on a total of 45 seconds, but the "water" is still dripping several hours later.

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Ford - Escape :: 2001 - Oil Leak / Burning Odor After Driving

In December, I took my 2001 Ford Escape (123,000 miles) to my mechanic to find the source of a burning odor that I'd been smelling after driving. My engine light had also gone on several times and the engine ran rough, especially after very wet weather. They attributed the engine light to a cylinder 4 misfire, and the smell to oil leaking from my valve cover gasket. They strongly recommended, due to the proximity of my coils and spark plugs to the valve cover gasket, that I have my (still original) spark plugs and coils replaced in all 6 cylinders.

Considering that one coil had already been causing problems, they said that it would save labor to do them while they were so close in proximity. Considering the age and mileage of my car, the fact that I'd like to keep it for a couple of years, and the fact that this is a trusted mechanic, I took their advice. I had all of these repairs done to the tune of 1800.

Following this repair, I still smelled the burning odor. I gave it a couple of weeks, thinking this may be recently-leaked oil burning off, and then brought it back to my mechanic. They could not easily identify the location of the leak, so they injected dye, and I returned a few days later.

Now I'm being told that the oil leak is from my timing cover gasket. In addition to that, they say that the oil pan gasket will need replacement, because of its proximity to the timing case. My valve cover will also have to be removed and possibly replaced, but they said that they can possibly reuse it since it was just replaced in December. There was some discussion of replacing the timing chain while they were in the case. As an aside, I have had no indication that my timing chain has any issues.

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Ford Escape / Hybrid :: 2004 V6 - AC Defrost Only - Vacuum Leak

I have a 2004 Ford Escape 3.0 V6 FWD, and the air conditioning has been blowing only to defrost for a few weeks now. After many searches online, most sources seem to agree it is a vacuum leak, as the selector switch is vacuum driven if you want anything except defrost. I popped the hood and within one minute I found one open vacuum line that looks like it has been worn in two.

The line in question goes from the vacuum canister towards the passenger side of the firewall, then goes to a T connector, then a line (the one that is broken) continues towards the heater core lines to where the break in the line is. I found a picture online of what it should look like, but I am having trouble accessing the line that goes through the firewall and behind the glove compartment. I am pretty sure this vacuum line continues through the firewall between the two heater lines, but after that I am stumped.

I popped the glove box down out of the way and I see two thin vacuum lines and a small metal "can" nearby. The black line goes from a fitting and into the A/C bundle, and the white line goes from the top of the metal canister and down into the same bundle. My main question is which line controls the AC selector, and how do I pass a replacement line through that part of the firewall to make a good connection, as it seems the break is at the firewall itself with no extra sticking out for me to connect to.

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Ford Escape / Hybrid :: 2002 3.0L - Thermostat Housing Leak

I set out to do a coolant flush but ran into an increasing number of problems. When I went to replace the thermostat I discovered one of the three bolts would not come out due to the inside thread on the thermostat housing being stripped. I purchased a brand new housing and O-ring.

When I reinstalled the thermostat (also Motorcraft brand) with the above O-ring and attached all the hoses I had a severe leak between the thermostat housing and the intake hose connecter. I diagnosed the problem as the O-ring slipping off of the lip or ledge inside the thermostat housing and not sealing all the way around.

The Motorcraft O-ring seemed like the diameter was too big for the interior lip of the thermostat housing because the ring would pop up on one side whenever I tried to fully seat it on the interior lip. I went to AutoZone and purchased an orange Duralast O-ring, and while it seemed to be a little smaller diameter than the Motorcraft it too slipped off when I tightened down the housing.

I have tried everything, and every time I tightened down the housing I did it very slowly and carefully doing an 1/4 turn at a time with the three bolts but still the O-ring would slip off.

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