Chevrolet - Express3500 :: 2000 - No Fuel Pressure After Engine Fire Up?


Dec 30, 2012

Vehicle: 2000 Chevy Express 3500 passenger van 5.7L

History: Low fuel pressure when starting. If the van sat longer than 24 hours it wouldn't start without a squirt of starting fluid. I suspected it was the fuel pump but didn't get around to changing it. My wife put in "extra" starting fluid one afternoon and tried to start the van - there was a small explosion which blew up the air cleaner housing and started a fire. She put the fire out with an extinguisher. The fire was restricted to the air cleaner media and housing and burned for about 45 seconds.

Repairs: I cleaned up the extinguisher material and replaced filter housing and media. I checked the fuel pressure at the fuel rail - pressure gauge read zero. I checked the relay and all of the fuses - everything was in good shape. I looked for a fuel cutoff switch but the Chevy tech I talked to said there isn't one on that year of van - he recommended that I disconnect the battery for 5 minutes to reset the system. I did that too. Still no fuel pressure. Replaced the fuel pump and fuel filter. Still no fuel pressure.

Current Status: The engine will crank and if I put starting fluid in the van will turn over and run as long as there is starting fluid. When the accelerant is gone the engine stops running. Again, it will crank but there is no fuel pressure at the rail. The manual says the pressure should be 85 lbs with the key on and engine off and then 45 - 55 lbs running.

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Now that same damn noise is back.Only LOUDER! Same pattern>>as engine warms noise softens and goes away. My ear suggests noise is coming from the tensioner pulley (But, I've been fooled before)As to the question above, Do I tighten the belt on 'This vehicle' using the tensioner pulley or do I have to use the "Pry the Alternator forward" method.? One last thing, while the noise is occurring it does get louder with acceleration but is soon blocked out by normal engine noise.

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As it turns out, when the ignition switch is set to the "ON" position, normally the fuel pump primes the lines. It's only doing it intermittently for some strange reason, and not making it past the fuel filter (despite the filter being new). The temporary buzzing in the engine bay when the car is switched off is gone now too.

Now my question is - does this sound like fuel pump? I'm only used to the older fuel pumps in carburetor vehicles, not these fingle fangle electric things!

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I hear the fuel pump run when I turn the key on and I broke the fuel line and it is Pressurized, so I doubt it is a fuel issue.

The 722 code indicates the output speed sensor has an issue. Need to know definitively if that sensor is completely shot could this prevent the ECU from firing the engine?

I have had this car since it was brand new and I'd like to keep it going a little longer.

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I pulled over to see if they did something like leave the drain open, thinking it might be sucking air. Of course it was dark and I could not see anything. However I did hear a buzzing sound and could feel a vibration when I touched the fuel line going into the top of engine filter.

While it is possible I got bad fuel, I suspect they did something wrong installing the filters. Even after cycling the fuel pump multiple times they had a hard time getting it started afterwards; I think they finally disconnected the top fuel line to bleed the air out.

I continued home and made it, but not sure what to do now; its 70 miles back to the dealer.

What is the most likely problem? Improper fuel filter installation or bad fuel?

Should I pull the filters in the morning see if there is something obvious like an out-of-place gasket? If so, top or bottom filter?

Is this a tow truck affair or should I drive 70 miles back to the dealer?

What the heck is the buzzing sound?

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