Volvo :: 1999 740 GLE Stalling Randomly And No Start


Jul 9, 2013

My ex drives our kid around Maui in a 1990 740 GLE (non turbo) and it's been stalling at the most inconvenient places and not starting for say, 20-30 minutes (then it seems to run fine, at least for another 15-20min. Our savant mechanic with an inherent drive to sleuth out problems is stumped as to why this intermittent stalling is going on. This seems to be happening when it is warmed up, first did it the after "acting funny" in 4th of July bumper to bumper traffic over in Lahaina, when it got to it's destination, it crapped out in the driveway.

Then, it stalled coming home the next day (fortunately right by beach park), a hot day, so I went out to get here a tow. Got rope on, it starts! Take rope off, realize I killed my battery in my Subie Outback while I was fiddling around with the 740, so she pulls it around to jump the Subaru, and it craps out again. So, we get someone else to jump Subie, I turn around to tow her and we go about a mile, tow rope snaps after crest of hill, but, 740 starts up and makes it back to Pa'ia (about 12 miles from that point).

Next day, mechanic looks at it, starts fine. No problem is reproduced, so hard to diagnose. Tonight, it stalled out again and started right back up a couple times during the day, then really stalled out turning onto the busy Hana Hwy from Baldwin Beach, thought I was going to tow her again, but 20 min later, it starts back up. So, for the second night in a row, I follow her home, but tonight it stalls out when making tight turn uphill to get to her neighborhood. So, I manage to tow her up and over to her place. (Accidentally took off front bumper when hook slipped, but I got it back on). And, of course, it starts right up.

Some background:
-fuel pump relay has been tested and is working.
-a couple weeks ago two of the injectors were replaced (or fixed, not sure) after we thought it was really going south (oil in plug cylinder, power loss).
-spark plugs replaced at same time injector issue was being assessed.
-fuel pump and filter underneath were replaced last year. (could it be other fuel pump inside tank?)

Every time I turn around this thing is stalling!

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I have a Volvo 940 GLE (the second one of this kind I own) Car dies while driving, randomly, with check engine light coming on for a split second and then stalling. Feels as if the engine gets no fuel all of a sudden. Starts up again after 20sec-2,3 minutes, which is EXTREMELY annoying on the open road. Sometimes never happens for days, sometimes happens three times on a short drive.

Also, the car (purchased used) only holds about 7 gallons and has always idled low (runs rich), even though my mechanic couldn’t find anything unusual with the tank itself.

Engine codes that show up after the car stalls:
On socket 6: 214 (Perm. Magnet Generator), 144 (Fuel system load signal)
On socket 2: 221 (Lambda operation), 121 (mass airflow sensor), 131 (Ignition RPM sensor)

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There is only one thing I am concerned about, because it has been grumbling and shaking since I bought it five years ago and it hasn't gotten worse (so why worry!)

This car is a 1991 Volvo 740 sedan with 250,000 miles, a 4-cylinder gas engine and rear-wheel drive.

I have a siren sound coming from the front end, but only sometimes.

When I first start moving forward, I hear a "whooooooooOOOOOOOOOOOPPPPP!!!!" (sounds like a siren) for about 50-75 feet while I am going about 25-30 MPH. It only happens when I first start rolling forward when I first turn the car on from sitting for a while (3 or more hours). If I come to a stop, I don't hear it. If I park and run in somewhere and come back soon, I don't hear it.

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The car ran great for the next 2 weeks. Yesterday, it was raining hard while I drove the car about 150 miles without any problem. Then suddenly again the motor started running badly. Again, the motor wanted to stall and hesitate as if I was running out of gas. I limped home again. This morning I tried to start the car without any luck. In addition to installing a new computer, In the last 2 months I have changed all the fuel injectors and installed new spark plugs.I have also changed the fuel pump and repaired the fuel tank. My mechanic say the cam sensor and crank sensor are operating correctly. There is spark coming from the coil packs and to the spark plugs. I do not want to randomly change parts.

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Thinking it must be the fuel pump at this point I dropped the fuel tank and replaced it. It ran for about 35 miles before the same problem started happening again. So I checked all the fuses, and relays and just to be safe replaced all the relays related to the fuel pump, and fuel system and i even replaced the auto shutdown relay. The car continued to have the same problem, so I did some research and found out it could be a dirty throttle body so I cleaned it even though it wasn't that dirty, and checked my air filter for how clean it was and it was clean. The car still continues to stall in idle and while driving.

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I have a 2005 f250 5.4 auto trans and the past few days the truck has been stalling randomly while driving and some times not restarting right away. Now today it stalled a few times. once while driving, once when i sitting in it trying to load up obd2 scanner. I got it home and it started running rough for 2 mins then it would stall out. It did that 3 or 4 times and now it stalled while sitting in drive way and wont start at all. it wont crank. no fuel pump noise any more.

The odometer goes out and just has a bunch of flat lines. I can not get scanner to connect anymore. it never had any codes before when it was stalling. When I could get scanner to work it had 42psi of fuel pressure. battery and starter are good. all the fuses are good and I can hear the pcm relay clicking when I turn the key and swapping relays does nothing. I can hear a very rapid clicking noise from the throttle body area. What that could be? is the pcm fried? what would cause it to fry? how can i test pcm? if get used pcm does dealer have to program it?

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#4 3.4
#6 3.6
#8 3.6

PS injector ohms
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#3 3.6
#5 3.5
#7 3.6

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So I set the in/lb click torque wrench at 50 in/# and tested the wrench's click on the higher torqued rocker bolts, then checked all the injectors, all were good

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Reset for 100 in/lb, tested on larger bolt, 2 injectors took a 1/8 turn;
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I also checked the turbo for play in all directions, was nicely solid and spun smooth, no wheel damage. Up pipes and well basically everything exhaust under hood had zero signs of soot/leaks with inspection mirror.

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