Volvo :: 1992 240 - Sputtering / Stalling And Not Starting Well


Dec 3, 2014

1992 240. A couple days ago, the car started fine, but immediately started running erratically, feeling like it was about to stall out at lower speeds and then, whenever I gave it a lot of gas, it would stall out or nearly stall out.

Then, after about 5 minutes of driving and then stopping the car, it took about 15-20 seconds of turning over to start. After 10-15 minutes of driving, all seemed fine and it started totally fine after that a little later that day. Next day, same issue takes a lot to start, stalls when I press down on the gas a lot/suddenly from low gear.

Not sure if it has anything to do with it, but we live in Los Angeles and it's just now started to get "cold", with our first chilly day same day this started happening, on Monday.

Not sure if it's the air intake or a fuel injection issue....

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My 1992 240 wagon (injection) is intermittently stalling, and missing. The lambda light is on the dash. Last year it was doing something similar, but not as bad, and I took it to Volvo and they cleaned the throttle body and said it should be ok, and it was for a while, but now it's worse. Ignition parts are mostly new, I doubt it's that. When it stalls it nearly always starts straight away. When it's missing badly but not stalling, pressing the acc peddle does nothing, until it eventually catches on and revs properly.

I also find that when I have a full tank it's not so bad. When the tank was nearly empty it was particularly bad - it's winter and I was suspecting there was condensation in the tank.

Is there a 'backyard' way of getting the error codes? This could be a good start.

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I have a 92 gmc with a standard transmission that is backfiring and sputtering after it has been running for a while. I have noticed that on longer trips, 30+ miles, the truck backfires when i go to accelerate on the highway. Also, after it has been running a while, I will stop at a light, When I go to accelerate, It backfires and tries to stall but wont. I have to turn the key off and wait for the truck to shut off.

Once it shuts off, I will restart it and then it runs normal till the next light.. I have replaced the plugs recently, thinking that it was a misfire problem. All the plugs looked normal. None were dirtier than the rest. It only does this after it has been running for a long distance. If it is cold, it does not have a problem. I have also tried seafoam in the tank and direct into the carb. I am at a loss? the temp gauge never gets hot?

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2nd I have an issue while idling, where if I am idling I feel a slight vibration like it is about to stall.

3rdly How big of an offset can i have on rear wheels that are 18x8?

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When I need to stop, if I'm fast enough to get the gear in neutral, hold down the break and rev the engine at the same time, then it most likely won't shut off. It's like trying to do CPR on my car... The spark pugs have been replaced, oil changed, and fluid levels checked but the problem still happens. What could be the problem??

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I thought the light might be for a gas cap, so I checked that first. Unscrewed the gap and hear a very noticeable "whoosh" air noise, like air getting sucked into the gas tank. After I adjusted the gas cap, the truck starts working as normal, runs great. For a couple weeks or so. Then the same problem. And the same fix has always worked as well - the gas cap trick, thus far, has worked every time (about five times).

I took it to a mechanic and they said the codes are for the throttle and I need a new throttle body for $1500 freakin dollars. I don't doubt the throttle could probably use replacing, but I don't think that's is what is causing this issue. If the throttle was the problem, it doesn't seem like it would be a problem that comes and goes. And why does the gas cap fix work?

Things I have replaced in the few years - fuel filter about a year ago, air filter recently, evap, O2, cat, timing belt, water pump, gas cap (about a month ago). Needless to say, I got a lot of $ into it. Think it could be fuel pump?

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The first symptom I experienced was occasional sputtering, mainly while going uphill. This began to occur shortly after the spark plugs were replaced during regular maintenance. So I replaced the spark plugs again, and also the wires, fuel filter, and fuel pressure regulator. Plus I gave the MAF a good cleaning.

But the problem persisted, and grew to include intermittent stalling when I would come to a stop. Undaunted, I replaced the ignition coils, and swapped in a used ICM.

The car, obviously displeased with my choice words toward it, began to not start every now and then. It would just crank to no avail. So I would try again after an hour or two and it would immediately start as if nothing was wrong. Fearing that I or my wife could be left stranded I replaced the fuel pump. It continues to stall every once in a while and it still sometimes sputters at low rpms. A lot of times it just wont idle at a constant speed.

So then I replaced the crank sensor and I cleaned the camshaft sensor too. Guess what? It's still intermittently sputtering/hesitating when I accelerate from a stop. And I have noticed that it will also sputter while idling in park as well. It's like it's misfiring, but with no engine codes. I'm not happy.

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After about 3 minutes of sputtering, the car will again start accelerating as if nothing is wrong. This happens every time I start it.

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It seemed like it got a mind of it's own too. When I come to a stop, it seems like it wants to give it more gas!!! There are acouple of times that I almost didn't get stopped & almost rear ended a couple of cars!! When you go to park it & let it run, it sounds like someone is pushing down on the gas & letting off of it every 3 secs. Again, it would go from 0rpm to 1200rpm then keep doing that til you shut it off. If you shut it off & leave it set for about an hr then, it'll run just fine for about an hr or so & then, begin to mess up!!

So far, I've changed, the plugs, plug wires, dist cap/rotor, 02 sensor, swapped a MAP sensor off of my moms jeep, (no change there) The last thing I just bought was a Ignition coil. Mine had cracks in it so, I thought it might of been that. NOPE!!! Still messes up. It seems like the hotter it gets outside, the quicker it wants to mess up. I've even got a can of carb cleaner & sprayed every vac line/hose that I can find. No change!!

One more thing. On cold/cool mornings, it'll start up & run just fine even with the bad coil that was on there.. No problems.

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