Volvo :: 1990 240 DL Stopped Dead And Won't Start


Aug 10, 2013

I've got a 90 240 DL that stopped dead and won't restart. Hit it with starter fluid and it fires off, but stops. Had no way of testing fuel pressure, so replaced in-line pump. Tank pump runs, can hear it through filler opening. Problem persists, even with new pump and filter. Pulled vac line to FPR but no gas leaks there. Also, new plugs, distributor cap and rotor, new air filter. Pulled MAF sensor plug, still no start. Checked FP relay (also spare) and jumped FP relay to test. No go. Where do I go now? Should I check computer codes? Replace FP regulator, crank sensor? Everything? Can the on-board computer be bad?

Trying to find a path to go on since the new pump seems to give plenty of pressure.

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My 1990 740 will not start. These are the tests I have completed:

Starter and battery are in good condition.
The fuel pump works, it delivers fuel pressure on initial starting.
The plugs are new and gaped correctly.
I am getting a good spark at all plugs.
I have tested for power at the cold start valve. It is connected to the top of the starter and is at 9 volts while starting the engine.
The timing belt is new and is operating correctly. The engine is timed correctly.

I have noticed that there is no fuel getting to the plugs. I pulled one and it is dry.

The code is 3-2-1. Cold Start valve? It is 75 degrees.....the car should start?

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Upon the car breaking down yet again today and attempting to drive it home the car lost all power and shut down while driving down the road. The first noticeable thing was the gas gauge dropping slowly from 3/4 to empty and then all power loss. Upon hooking jumper cables up and 'charging' by another vehicle the Volvo would again drive for a short period of time before the same thing happened.

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Volvo :: 1990 - Long Crank Then Eventually Start But Run Real Rough

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Replaced the fuel filter again. Still wouldn't run right.
Replaced the fuel pressure regulator. Same problem.
Replaced the throttle positioning switch. Same problem. Replaced the air control valve. same problem.

Found out that this car has an on board diagnostic doo hickey.
Found out how to check each sensor and component individually.

All sensors and components are working. Checked both fuel pumps and they are working. If I unplug the air flow sensor and the air control valve sensor, I can start the car using starter fluid and it will idle all day with out missing a lick.If I plug in either one of the sensors, it will kill it immediately.I don’t know what else to do to make this machine run.

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One of the doors wasn't completely closed overnight - would this have caused the battery to be done? I could see if it caused the battery to drain, requiring a boost / charge.

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Ford Aerostar :: 1990 - Intermittent CEL On - ECU Dead?

I have had an intermittent Check Engine Light for a couple of days --- the van started and ran fine, but the CEL would come on after about 15 minutes of driving. It would sometimes go off before I reached my destination, but it was always off the next time I started the van. No sweat.

I went to read the codes this afternoon and now have a problem. I put one end of a jumper wire into the Self Test Input (STI) and then accidentally let the other end of the wire touch the 12V connector of the starter relay (why is that thing unprotected anyway?). I saw a little arc so I know there was some current flowing.

After this, I connected the STI to SIG RTN for reading the Key On Engine Off codes and got no pulses at all. I rechecked the jumper wire but got the same result. I then removed the jumper and started the van --- it ran quite rough and would only stay running by giving it plenty of gas. The CEL was on the whole time. I did this a couple of times just to be sure.

I guess there's nothing more annoying than turning a little problem into a big one... crap.

I couldn't find an electrical circuit diagram showing the STI in my Haynes manual, so I'm not sure what is likely to have been damaged. I assume the engine control module (ECU) has been damaged, but that is just a guess.

Some specific questions:

- where is the ECU?
- Should I spring for a new one (depending on the ID number), or is one from a junk yard just as good?

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My beautiful 1990 Volvo 240 will not shift into 4th gear! It is an automatic. The OD light will go on and off and I can hear it click when I turn it on. I just noticed that when getting on the highway it seemed as if the RPM was a little too high so I started paying more attention to which gear it was in and noticed today that it stays in 3rd gear.

I have already replaced the fuse #11. With the OD seemingly working fine, should I mess with the relay?

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I drive a 1990 240 with close to 300,000 miles on it. Haven’t had any troubles with it in the 1-2 years I’ve had it.

Recently went in to get my smog checked and failed two of the three tests: the functional and emissions. I've attached the VIR.

Mechanic said there might be a leak, so a buddy of mine checked the engine for a vacuum leak but couldn’t find anything.

What are the common sources for a failed smog check? I plan on getting a diagnostic later in the week/

 smogcheckVIR.png ( 1.93MB )

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Also, the locks seem to be possessed. When I try to unlock all the doors by pulling up on the driver's lock, the rest of the doors either unlock perfectly or lock harder, i.e.,all the passenger locks slam down and cannot be retracted. Sometimes the locks will either lock and unlock or lock and lock harder on their own while I'm driving.

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So about 3 weeks ago, I was driving down the road at about 55 mph, on cruise control, when my car just started slowing down. I looked to see all of my dashboards lights on and I realized my car was not running. I shifted into neutral and the car started right up again, but when I pushed on the gas it just kind of stuttered and shuttered before dying again. When I came to a stop, again the car started right up, but repeated the shuttering and hesitating when I pushed on the gas and tried to get going again.

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