Touareg :: Squeak Coming From Under The Vehicle - Need A New Transfer Case


May 20, 2005

Took it in for the 10K service and squeak that started coming from under the treg. The said it needs a new transfer case.

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Touareg :: 2006 - Making Noise Above 40mph - Bad Transfer Case?

The Touareg has been a great family car for last 6 years, no issues with it at all until a few months ago, when the hanger bearing or drive chaft bearing went out with only 45k miles. No loger under warranty so $500 later and all was back to normal, until last week when the car started developing a humming noise above 40 mph. Had the local shop look into it, they put the car on the lift with it in gear and seems the noise is coming from the transfer case, i search the site and i have a few questions. Is there a recall on the transfer case?

How much should i expect to pay for a new transfer case? Is this a known problem with these cars like the drive shaft bearing? Car is a 06 with a 6 cyl, still under 50k milles im not sure if i should get it fixed or trade it for a new car

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Ford - Explorer :: 2003 XLT - Clunk Coming From Transfer Case When Driving In 4WD

I am completely stumped. 4.0 SOHC 145k miles.

There is a clunk that is coming from the transfer case (at least thats what it sounds like) when im driving in A4wd. When i transfer it over to 4HI, the clunking goes away. The clunk happens on acceleration AND deceleration. I have replaced wheel hubs, upper control arms, stabilizer end links....

Checked every other piece of rubber or bushing or connection or CV joint under that thing and can not figure it out.

Also, I just replaced the transfer case control motor and the clunk is still there. Its worth noting that I am able to switch between A4wd, 4HI, and 4LO with no problems at all. I am getting ready to drive this thing into the river.....

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Ford Ranger / B-Series :: 1991 - Rattle Sound Coming From Transfer Case

My '91 Ranger 4X4 has developed an odd rattle that sounds like it's coming from the transfer case. It seems to be pretty much the same whether the truck is stopped or moving, or in Park or Reverse, or in 2wd or 4wd or Low Range. I hear it when the engine is just idling, with the transmission in Park and the parking brake on. It seems to be getting louder. I have the 4L V-6 with auto transmission.

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Ford F-150 (2009-2014) :: Slipping / Snapping Noise Coming From Transfer Case Area When Accelerate Fast

I bought a 2010 f150 from the company I work for.... It had a blown front diff, when I bought it, I just put a complete front diff assembly and front drive shaft on it. Thought I was golden, but when I accelerate fast there is a slipping/ snapping noise which sounds like it's coming from transfer case area... Accelerate slow and steady up to highway speeds it doesn't happen. This problem only happens in four wheel drive.... what this could be!???

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Ford 7.3L Power Stroke (1999-2003) :: Clicking Noise Coming Just Forward Of Chain Section Of Transfer Case

I bought a 2000 Ex PSD 4x4 in september. I have refreshed the suspension in the last 4 months; leafs, shocks, etc. I developed a vibration over 50mph after I installed the suspension and have been chasing it since.

I have replaced the U Joints, professionally balanced and lubed driveshaft twice, adjusted driveshaft angle to less than 1*, replaced the flanges for the TC output and the driveshaft companion flange. I have not touched the diff, but there is no decernable play in the pinion or leaks. Also, I removed the rear housing of the TC and replaced the output needle bearing and seal 2 weeks ago.

The output of the TC still has 1/4" play and a clicking noise coming just forward of the chain section of the TC. I assume the play is coming from other bearings on the main shaft in the TC.

I am about to purchase a remanufactured TC, but before I do, I need a reality check. Is it possible there is damage to the output bearing of the Transmission or something else?

I don't want to buy a TC to put in and experience a TC failure again in a short time. It doesn't make sense to me that there would still be so much play after changing the output shaft needle bearing of the TC if the TC main shaft is supported not just from the TC bearings but the output of the transmission unless there was possible play in the output of the transmission.

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Lexus GX 2004-09 :: Squeak Coming From Under The Vehicle

THis week I made my wife drive me around while I tried to isolate the noise. Turns out it's coming from under the vehicle, right where the forward tie-down ring is on the right side of the back about 16 inches from the rear door. I thought it might be the ring so I got a wrench and took it off but the sound is definitely coming from under the truck. I crawled underneath but didn't see anything obviously loose.

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Dodge - Ram :: 1998 - Transfer Case Will Not Shift

I purchased a 98 dodge ram 4x4 v8 with automatic transmission. When I purchased it the guy told me there was an issue with the transfer case. From what he told me he got stuck and the transfer case is the result. I was told there is a fork in the transfer case that is probably bent? Does this sound correct? It is currently in 2wd. Do I have to remove the transfer case to replace the fork? What is it like to remove the transfer case? Drop the tranny?

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Ford Excursion :: 4x4 - Transfer Case Does Not Engage

Looking at another Ex but the owner says the transfer case does not engage. Says it can be locked into 4X4 by crawling under it and engaging it manually by removing a motor [Servo motor ?] Does this mean I would need a new transfer case or just the servo motor ? I know mine did the same thing last winter. It would go into 4X4 and then pop out.

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Ford - Explorer :: Transfer Case Sensors Name?

I just replaced the transfer case BW 4405. And I noticed that the 2 sensors (front drive shaft and rear drive shaft) are bad. What is the name of these two sensors? I'm looking for a brand new ones...

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Suburban :: Transfer Case Fuse Keeps Blowing Constantly

My '99 Suburban 350 with the autotrac 4wd is having electrical problems. The transfer case fuse always blows. I thought it may be the transfer case shift motor, so I took it out and tried and the fuse still blew. I tested the pins on the fuse, and sure enough they are shorted together, but only when the car turns on.

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Mazda :: 2006 - Horrible Noises From Transfer Case

I own a 2006 mazdaspeed 6 with 90k+ miles, 2 weeks ago I had a 90k service done at the dealership. On the 14th of May, the 90k service was done (which includes the changing the transfer case fluid/oil). Car was not driven every day, but on the 23rd of May the car made horrible noises on the way home from work. I called a flat bed/tow truck, and have tried to lock in the problem. The sound seems to be coming from the transfer case.The question is could they have done something wrong or was it just the transfer case’s time to go up?

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Ford Aerostar :: 1991 - How To Check ATF In Transfer Case

Where/how to check the ATF in the transfer case? I found the lower drain bolt,but I don't see anything up higher that looks like a fill hole.

'91 Aerostar 4.0L AWD

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Ford Excursion :: 2003 - Transfer Case Not Engaging

2003 ex 6.0 limited....300000 miles ...Automatic.Merry Christmas to all.My Transfer case will not shift into 4wd . Dash light for 4wd high and low works .I get no power to transfer case 2pin connector when key turned on.Also fuses 19,27,31,33,34,45,111 are all good when checked with meter.I also swapped 2 relays in engine compartment and no change.4 WD Switch on dash has power on Green/red wire I think it is for dash light and not for operation.

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Ford Excursion :: New Transfer Case Now Tranny Runs Hot?

Swapped out my transfer case since mine was detonated and now my tranny is running hotter? Drove in town for about 10-15 minutes and noticed my temps climbing and once it got to 180 it felt like it was slipping when moving from a full stop. i went home and parked it. Checked my fluid level and it looked a little low so topped it off while running and went through gears to make sure it was good. Drove again and it still went up to 180 in 10-15 minutes in town driving. Before we swapped the transfer case it was driving fine and went on a road trip 6 hour drive and felt fine. I bought the excursion and it supposedly had a new tranny in it.

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Ford Aerostar :: 1992 - Model Of Transfer Case?

So long story short I have a 92 Aerostar AWD which I'm pretty sure had the transfer case recall done (97V204000 1992 FORD AEROSTAR Recalls) it has the aluminum driveshaft but a couple of years ago the transfer case cracked and I replaced it with a "New OEM" transfer case off eBay. Fast forward to the present and my van has a strong vibration at 60+ my transmission guy says it all looks good so the vibration has to be from one of the driveshafts. My thought is that I may have got a transfer case without the recall done on it and its warped my driveshaft. I don't really know thats possible or what I could do about it if that was the case.

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Ford - Explorer :: 2003 - Transfer Case Diagram

I bought a new to me 03 explorer 4.6 tow package XLT 136000mi. Rebuilt aamco trans with 10k on it. Been checking it over before i put it on the road.. No 4x4 but the button lites work and i got into low range once. (Had a hell of a time getting back to high but eventually it did). Question is if there is 12v at the brown wire on the TC the case should be fully locked? I figure when i check it if there is not 12v at the brown wire in 4x4 high i could apply 12v directly with a jumper wire to see if the case locks to 4x4. Am I correct?

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Ford Transmission :: Transfer Case Noises When Shifted Into 4WD

About 9 months ago heard a strange noise when shifted into 4 wd , sounded like driving over those grooves on the side of the highway to keep people awake.
Had to pull over to stop , as it would not go back into 2wd with the noise still going.

Then it stopped , after shutting truck off and restarting.

Then earlier this year after trying to do it again in 4wd had bad clunking noise and was hard to get back in 2wd , I can here the shift motor engaging and the dash reads in 4wd, seems its not engaging fully in 4wd and not going back to 2wd, its a very bad clunking noise, shakes the whole truck.

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Ford Excursion :: 2000 - Transfer Case Leak?

The dang thing leaks from the fill plug, I been reading about using liquid teflon on it.

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Ford Excursion :: 2000 V10 - Engaging 4x4 At Transfer Case

I had sold my Explorers but just picked up a 2000 Excursion V10 plow truck. It has been hacked and slashed I find cut wires under the dash and hood. I have tried everything to get the 4x4 to engage and no luck. It is used just for my driveway no road driving...

So question is: Can I engage the 4x4 at the transfer case so it will go, and stay in 4 wheel drive. If so do I take the shift motor off or does that big bolt by the motor do anything.

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Ford - Explorer :: 2007 - Getting CEL On - Transfer Case Code?

I keep getting a check engine wrench on the readout, put a scanner on it and got the following code:

P183b transfer case code ...

What this means?

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