Touareg :: Air Suspension Failure At 70K Miles?


Nov 6, 2008

Was driving on some segmented highway concrete that send my front end into quite a thrashing. Slowed down quite a bit and it settle down some but nothing like that before. Pain attention to ride but it feels OK, corners, etc. BUT, over the past few weeks, I've noticed that it has become quite sensitive to sharp transitions (BOTS dots a.k.a. line markers, driveways, etc. so I have a suspicion that one or more of the air spring assemblys has possibly failed or a leak.

It's like the equivalent of a worn out strut. The car hold up. Raises and lowers, etc. But I can't push down on the car to test the response of the suspension like a standard strut car. What is the expected life of the air suspension? And cost to replace pair or all four. Not looking forward to the possible expenses.

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My 2006 V6 has about 115k miles. I pulled up and parked the other day and with the car still running, heard a loud "bang" under the right passenger side, and then the compressor wouldn't stop, even with the keys out of the ignition...it was still running an hour later when the flatbed took her away to the dealer.

The car was rear-ended 4 years ago and the back hatch/glass, which operates from the air suspension system, hasn't been able to hold itself up in several years. So there probably really is a real problem with the air system.

Here are questions initial questions I have.

1. From what I've read, it is common that a leak elsewhere in the system caused the compressor to eventually fail. The dealer is telling me that the compressor "blew apart inside" and that it needs to be replaced. Is this reasonable given that the compressor was still audibly operating an hour later?

2. The dealer is telling me that they cannot troubleshoot the rest of the air suspension system without me buying the compressor first. Is this a reasonable approach and level of competence? The service went on to say "We don't see many of these." Should I be worry? I am also concerned that I've read stories about dealer service departments who didn't know/didn't offer up that components of the suspension system can be replaced without the whole, very expensive unit.

3. The SUV was in the dealer 3 days prior for a new drive shaft and some electrical repair in the headlight which included the fuses blowing several times. Could there be any connection or does this sound like coincidence? Any thing I should ask them to protect my interests.

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Later that day the dealer calls me telling me that we have serious problems and that I will probably need a new engine, I was like WHAT!!! Now before I brought the car in it was running perfect I had no previous problems or anything. After talking to the dealer again, he said they found gas in the oil and a "ton" of metal parts in the oil filter compartment. They are now sending the VW Engineer and a local Rep to figure out what to do.

Engine failure at 12k miles? It seems weird and a major lemon if you ask me. I'm not sure what they're going to do at this point, but all I know is I drive 40k miles a year and need a care that can last, I am not paying $580 a month to drive a car with a replaced engine at 12k miles. This is very frustrating, I hope they either replace the car or pay off the remainder of the loan.

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I'm super bummed - I've always said that because of the cost to repair, a strut failure in the amazing air suspension would probably be what did this car in. But I didn't expect it to happen so soon - I'm "only" at 129k miles. It happened in my driveway and not 60 minutes earlier while I was doing 75 MPH on the highway.

Pic here: [URL] ....

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I remember when the cars were new thinking that the ride was pretty sweet - very smooth, not jarring even over fairly rough road surfaces. I had just come out of an '05 Touareg V8 that I turned in early for the Passat (sold the boat; didn't need a tow vehicle any more and wanted better mileage - but loved the Touareg). Anyway I never really felt like the Touareg's ride degraded that much over the 30,000 miles I drove it.

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I looked at the control arm kits available at ECS Tuning. Is this a DIY job for someone with only moderate mechanical skills? I have never performed front end suspension work before. How difficult is it? Special tools needed?

If I had it done (both sides, upper and lower) at an independent repair shop, how much might I expect to pay?

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