Silverado :: 2004 - AC Blend Door Quit Working


Aug 6, 2015

I have a 04 Silverado crew cab with automatic AC. After many dead battery problems, the AC blend doors quit working correctly. If I pull the fuse and then let them reprogram, it may take several tries but I can eventually get them to work correctly. The problem then is that it only lasts for a couple of days. How to program these correctly?

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Ford A/C :: 1999 - New Blend Door Actuator Won't Working?

I have a 99 EB Expedition 5.4 with EATC climate control. I replaced the heater core that had been leaking severely. When I got the dash back on I adjusted the controls with the engine running while watching the blend door actuator under the dash. it moved but not as much as I thought it should. So I drilled an "inspection" hole behind the glove box and into the plenum cover. I watched the blend door open and close when the hot/cold buttons were adjusted, but the movement was intermittent.

I'd checked the blend door for cracks prior to installing the heater core and found none. I left things alone for a day while I drove as normal. When I had time to work on it again, the actuator quit working. I figured it was damaged from the coolant leaking into the cab so I decided to replace it. It was indeed full of coolant. I bought a Dorman actuator (part #604-216) and plugged it into the wiring harness to test it before installing it. I adjusted the controls with the ignition in the "run" position and nothing happened. I'm at a loss as to what could be the problem. I've searched for this problem, but the only threads I find are incomplete or deal with the "manual" controls. I checked all my fuses and they are all good.

My questions are:

Could I have bought the wrong actuator? Would the harness fit the "manual" actuator? The part number was identified as being for the main blend door for "automatic" controls. Is there a possibility the EATC head unit is bad? It still sends air to the panel, floor and defrost when adjusted.

How do I test the voltage at the connector? I just bought a multimeter but I'm not sure which wires in the harness deliver power to the actuator. I know there are a lot of people on this site who've gone through the heater core/blend door ordeal and have lived to tell about it. What I should do next.

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Ford F-150 - 1997-2003 :: 2002 - Heater Won't Working - Replace Blend Door?

Over the last few days I have read several threads about heaters not working and blend door replacement. My '02 4.6 F-150 has 250k+ miles and I've always done regular maintenance on it. With the cold front moving in I've noticed that the heater is not blowing hot air. I flushed the radiator and flushed the heater core several times to make sure the core was not clogged. I also replaced the upper radiator hose because of the "crunchy" sound when squeezed. I also replaced the thermostat. Still, the heater is not blowing hot. I assume like many others that the blend door needs to be replaced. My question is do I need to replace the door only or the door and the motor (actuator)? I guess I need to test the motor before buying a new one. I saw a video where you remove all the components on the transmission hump and can actually stick you finger in the motor opening to see if the shaft has come apart.

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Ford Super Duty (1999-2016) :: 2003 - Heater Blend Door Not Working?

My ex-has the electronic temp control. I've noticed there is very little difference from full hot to turned down less than 1/2 way.

(I'll convert to Fahrenheit here) Example - lowest temp setting is 60. If I am on heat, turning it from 60 to 66, gives me almost full hot. A slight difference is felt turning it to 68 and 70, but basically, 70 is full HOT. Continuing to turn it up to 88 makes zero difference.

I figured the blend door actuator might be toast, but it is in fact moving. I pulled the heater core cover off and here is what I noticed.

At 60, the blend door is fully open (correct, pulling cold air from outside) turning it to 66 the blend door almost fully closes. then the last little bit gets closed when going from 66-70. Anything hotter than 70 is of no use because mechanically it IS on full hot at 70. So basically I get full cold, or full hot, nothing in the middle. I pulled blend door actuator out, cleaned all the built-up crud around the shaft, took it apart and cleaned it, (no broken gears) no effect.

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My wifes 2004 Santa Fe has no heat. From what I have read, a common cause of this is the blend door. I pulled the glove box, but was unable to locate the blend door. On the parts diagram it appears to be on the bottom of the heater box. Every tutorial I have seen show it on the right side, and easily accessible.

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Troubleshooting a problem with friend's 2000 F250. His power windows aren't working and are causing problems with his door locks and interior lights. When he tries to use his drivers side power window, his power door locks quit working. If he puts the switch to raise, the interior lights flash. From what I've read, it sounds like the GEM to me, we've inspected the wiring and it all looks good. I pulled it out today and it looks good inside, no sign of water leaks on it. If it is the gem, how much do they cost and do they require programming?

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Lexus SC430 :: 2002 - Navigation Door Quit Working

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Ford Excursion :: 2002 - Door Locks Quit Working?

I have a 2002 excursion xlt 4x4 v10

The door locks quit working. The previous owner did the tin foil repair... I replaced the four door actuators today. Now all of the doors lock and unlock on the manual buttons. The fob doesn't work on any door.. when i try and use the door code pad, the locks go into a cycle.. the keep trying to operate by themselves. I had to disconnect the battery to get it to stop. I can't find the door lock relays. I have most of the dash out. Where these are?

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Ford Wiring/Electrical :: Power Windows And Door Locks Suddenly Quit Working

1997 Ford Expedition 4x4

When I push the switch for the drivers window I can hear the relay in the fuse block make a click but window doesn't move. If I push the switch for any other window (on the drivers door or any other door) no click at the relay and no window movement. I've swapped the relay with other relays in the fuse block but nothing changed.

I've tested the driver side window motor by running 12 volts directly and the motor works fine. When I press the PDL switch I hear a buzzing sound coming from the passenger floor area behind the glove box but the locks do not go up or down. I started the truck and when I put it in gear I can hear the PW relay in the fuse block clicking repeatedly. Put the truck in Park & the clicking stops.

I was told (on another forum) that the problem is most likely my GEM module. Bought a used 1 on eBay and installed it today but nothing changed.

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What is the difference between :

Part # XF2H-19E616-FA and
Part # YL5Z-19E616-AA?

The middle numbers are the same. And they look the same? the first one is mine. Blend door actuator out of a 2000 ford windstar. Will another part # work? If the connection is the same?

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Recently when I adjust the temperature, there is a clicking from under the dash. It sounds like the Blend door is stuck.

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Went into town earlier and the a/c was not blowing out the 2 passenger side vents. Could switch to defrost and it would blow correctly. The rear is working as well. The drivers side vents blow good and if you cover those with your hands to block them off its like it forces air to blow out the passenger vents. Could this be a blend door issue?

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