Santa Fe (DM - 2013+) :: Clunking Form Rare Brakes With Every Pedal Application At 6,000 Km


Nov 21, 2015

The last few days, my neck of the woods has seen the first taste of winter. Had to make a 4 hour highway trip today, of which the last 2 hours involved driving over ice-packed and slushy roads, mixed with salt and sand. Needless to say, the body and undercarriage are a real mess.

When I made it to my destination, I noticed a clunking from the rear brakes with every pedal application. As my thread title indicates, the car has only 6,000 km. Also, I am very gentle on brakes. I'm not the type of driver who speeds up to a traffic light or stop sign, then slams on the brakes.

I'm thinking (hoping) the cause of the clunking is some wintery road crap has found it's way into the brakes. I guess I'll find out after a trip to the car wash.

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Brakes are too agressive on the Passat 3.6L 4Motion? Seems like the initial application, especially at slower speeds is too jerky. You have to be very soft on the pedal so as to not get your passengers hit the dash...

While you do want brakes that grab, I think that the modulation needed is beyond most drivers talent in order to execute a smooth stop without jerking.

I track my other car, so I'm familiar with brake modulation and race pads but again for a normal driver, this does not seem normal. The Audi A6 Bi-turbo is much smoother.

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My wifes 08 santa fe awd has started to make a subtle clunking that I can feel through the gas pedal. At first I thought it was the AWD system but now it seems to be getting more frequent and noticeable.

I have searched and see that the front stabilizer bars have had issues with this year. Is the thump I am experiencing possible a sign of this?

If so how long would that be covered under warranty. The 3/36 has just expired on us.

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Also the car started making a BRRR noise while braking and turning for about 1 second. Only makes the noise when braking and turning at the same time.

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Santa FE SM (2001-06) :: Brakes Pedal So Soft That It Goes To The Floor

I have a Hyundai Santa Fe 2005 2.7L 4WD ABS.

The problem is that the Brakes pedal is so soft, that it goes to the floor, and doesn't brake at all in first pedaling. I am able to apply brakes after pumping the pedal thrice in continuation and then when it builds up some pressure, then it brakes and I'm able to stop the car. Once, I take the foot out of the pedal, it goes bad again. Once, again if I have to apply brakes, I have to do 3-4 times pedaling.

The brakes are stopping the car fine when they get applied in 3rd or 4th pedaling and when pressure is built up. Its the pressure not getting built up or maintained in the first go.

What has been done by the mechanics to solve this:
1. Master Cylinder has been replaced with a new one. (This has been done twice)
2. Brake Pads have been changed.
3. Brake fluid has been replaced and is upto the brim in cylinder reservoir.

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Dealer tech thought that it is bad drive shaft, but after changing it, it didn't solve the problem. Thought that rotor splash guards and maybe pads were to tight, that still didn't solve it.

To put this in perspective:

The sound comes only when I press the gas pedal and increases with the speed. It sound like cymbals and with speed it sound like a cricket. Noise comes from the bottom of the car and you can only hear it if your windows are down and car is passing sound reflection objects on the side, like other cars, concrete dividers, or parked vehicles.

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Does the a/c clutch have a history with its bearings ? Is the clutch replaceable on the compressor or is this a single unit replacement ?

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Dealer has said it's a common noise and occurs after service. The only way to stop the noise is to stop lubing the calipers so they drag.

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