Santa FE SM (2001-06) :: Power Steering Return Line Replacement
Jul 21, 2010
I have a 2003 Santa Fe that had a corroded leaking power steering return line. I want to replace both the high pressure and the low pressure lines coming from the steering box. The high pressure removed quite easily. I cannot get the low pressure out. Everything is broken free. Is there a trick to this? I want to see how it comes out so I can put the new one in same way.
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Looking for the instructions on how to remove the lower power steering belt and replace it. We recently discovered the leak and I can't find any information on it.
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My 2002 Elantra (about 276,000km) had some kind of leak in a power steering return line. A mechanic looked at it, said I needed to order the replacement part from Hyundai. Got the part, the mechanic (not Hyundai) took 2 hours and fixed the line.
Driving away from the mechanic, I noticed the front right turn signal was blinking abnormally rapidly. Left turn signal is fine. I call the mechanic, tell him what's happening, and ask if it might be related to the power steering line fix (after all, they're both in the right front side of the vehicle). He swears up and down he touched nothing having to do with the turn signal.
Okay, maybe it's just a coincidence. I buy a new signal light and put it in. Same thing with the front right turn signal blinking too rapidly. While driving back from replacing the bulb, a car cut in front of me and I went to lay on the horn....nothing happened!! No sound. To top it off, for a while now, the dashboard lighting has been dimming slightly at certain times.
What could be causing all this? The alternator is fine, someone tested it.
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Someone stopped by the shop today with a problem with the power steering leaking. I checked it out and the return line from the rack to the pump is rusted through and needs to be replaced. The pressure line looks just as bad and will develop a leak soon too, if not replaced. While chatting the customer revealed that while stuck with no power steering, he put motor oil into the reserve tank because that's all he had. It did get him home. My plan is to replace the pressure line first, then cut the return line below the car (where it can be accessed better). Then use my evacuator.
hooked to the return line from the rack. Start the siphoning and fill the reserve tank with the proper fluid to flush everything out. I figured that it would flush the reserve tank, pump, pressure line, and rack. Then replace the return line and top off the tank. Will I have to have the engine running while I flush, and do I need to work the steering wheel left and right too.
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How do you get the line back on to the rack? There is absolutely no room and I have experimented with a variety of tools with no luck. What's the trick?
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I am replacing the high pressure power steering line on my 2000 Lightning and have a question about the fitting that goes into the steering gear. The new hose came with a black rubber o-ring that the instructions seem to indicate goes on the end of the steering gear fitting. The problem is that I did not see any o-ring on the original hose end or in the steering gear itself and the hose did not leak there (it was leaking on the pump fitting). Should there be an o-ring at the end of the fitting or does the fitting go on without it and uses a metal to metal seal? If replace this hose, did you use the o-ring or leave it out? Does it go on like this? Or like this?
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I own a 03' 2.7 Santa Fe (2wd) and when I got home last night i noticed that she was smoking like crazy (not overheating). Opened the hood looked under the car and noticed some fluid spraying on the the exhaust and leaking down from there which was causing the smoke. I put her on jack stands and noticed what looks like to be some hard (i think pressurized) lines that are attached to a connector of some sort in front of the steering rack. What lines are these? Power steering? oil cooler? Transmission related? The fluid that is leaking looks like transmission fluid cause its reddish brown. Ive worked on a few other cars before but not too familiar with Hyundai. When i get home later I will take a pic of this area and post a picture. And it looks like its spraying from the connecting lines (maybe a crush washer gone bad? ) not sure. I can't seem to find any image of this area online either.
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Have a 2007 V10 and I want to put in a Magnafine tranny filter. Instructions say to plumb it in to the return line. Which one is this, top or bottom?
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New to me early 99 (4/98) f350 7.3 6 speed. Truck started acting up a few days after I bought it. Return line at fuel bowl was leaking, so started there and found a bad seal on the Fpr (unrelated to the fuel leak due to disentegrated compression sleeve). Fast forward through a bunch of parts swapping that still resulted in miserable lift pump pressure readings, I pull the sending unit out of the tank, expecting to find a plugged screen.
Well, there was in fact a plugged screen... Attached to the bottom of an in-tank pump. How did that get there?!? Everything I've read says there should only be a pickup tube??? Should I get a new sending unit from a junkyard and do the hutch mod or???
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My HPOP was leaking so I pulled it our last weekend along with the fuel bowl and put all new seals in. All my previous leaks are sealed but now this stupid fuel bowl is being a major PIA.
The return line coming off the FPR will not stop leaking! It was slowly dripping when I first replaced the bowl and I thought the leak was between the fuel bowl and FPR housing. I ordered new rings and put it back together.... still leaking.
I wrapped a towel around the fuel fitting and realized that is were the leak is actually coming from. I went to the parker store today and got 3 new 60VL5 sleeves. The first one tore while sling over the fuel line (I was using 2cycle oil as lubricate). The second one leaked even worse.
In a desperate attempt to stop the leak, I slid the sleeve onto the fuel line as far back as it would go. I inserted the fuel line into the bowl and then put a thin coat of rtv on the exposed fuel line. I slid the sleeve over the rtv and then put a light coat of the outside of the sleeve. I tightened the nut up and am waiting for things to dry before trying again.
Why is this fitting giving me such a hard time? I've pulled the FPR housing and it is not cracked so I don't know what the deal is.
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I am rebuilding the oil cooler and noticed since its removed I have great access to this fuel line pair from fuel bowl to soft lines below. How these disconnect at the soft lines? I happen to have a new set waiting to be installed. Is there a tool required ?
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Ok. I have a 2015 6.7 power stroke and my fuel return line clip keeps falling off. And goes into limp mode. It has happen twice and in come up with code p0088. And I push it back on start the truck and it is fine. But idk why it is doing it
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Brought my 2011 Limited (6.2 so old school hydraulic power steering) in for its 45K service, and they found a weeping high pressure line. $100 special order part + 3 hours labor. This seems a little soon (to me) for PS components to be failing already, or is this a common repair? They said I could leave it alone for now and monitor it but could lose power steering while driving (safety risk).
Any history of high pressure power steering line leaks at such low mileage/age before? Does 3 hours labor sound about right?
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I know I have a leak in my power steering fluid return. I bought the big expensive green jug and top it off when I need to. The past few days, when I start up my car and turn around in the driveway, there's a groan when I turn the wheel in either direction.
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I need to replace the power steering rack on my car. Mech wants 300+parts. I supply the parts. Is there a different rack for the vr6 VS the I4 jetta?
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I have a problem. I have a nylon return fuel line that is SHOOTING out fuel at the quick connect at the fuel pump. See video: [URL] ....
How do I repair? I think the o-rings in the quick connect went bad. I'm thinking to dip the connector in hot water to soften up the nylon, take the old connector off, and put a new connector on. What size connector I need?
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Just checked out at 2003 V6 LE with 120k miles for $5500. Car seems to be in excellent mechanical condition but I did notice quite a significant power steering fluid leak, seems to be coming from the reservoir. I see that there are two hoses for about $80 each listed on Partsgeek.
Is this a common problem, can the clamps just be tightened, Could it be the reservoir it's self or even the pump too high a pressure?
Seems to be quite a lot of fluid running down the side of the car but after taking it for a test drive I didn't see any signs of it squirting out so perhaps it's a slow leak and been leaking for a while.
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I have a 1989 Ford mustang 4 cylinder. The return line tofuel tank is leaking. I am wondering if I need to treat the return line as a "high Pressure line" or if I can repair with regular rubber fuel line and hose clamps.
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2001 F150 Supercrew 5.4L ... Dealership unable to locate replacement pressure hose for power steering . I've returned 3 wrong parts. The hose in pic goes all the way up to the reservoir.
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I have a 2003 Santa Fe 3.5 liter. I have a bad power steering leak and the dealership says I need
pressure hose
return hose
cooler hose
I've tried all the local car part stores and Napa has the pressure hose but for about $180.
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I am having a power steering problem with my 2006 santa fe, been going on for a couple weeks and I am stumped on what is wrong with it, what I noticed is turning to the left or right and very hard to turn and sometimes it will be fine and other times its the left or right.. What could be going on here? there is no leaks or noises noted, it has 242,000 kms on it. fluid is full but a little brown and smells a bit burnt. I know it will need a flush but would that be the solution or would it be something else?
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