Santa FE SM (2001-06) :: Idler Tensioner Pulley Seized


Jan 25, 2014

I have a 2003 Santa Fe 2.4. Couple days ago my idler tensioner pulley or whatever its called seized up and took the belt out with it. I got a pulley that resembles it from Autozone mind you that it was the only parts store that had one in stock even Hyundai didnt have the part. The only difference is the hole size for the bolt is about 1/4 inch bigger then the stock pulley. Is there any chance I can get a spacer and make up for the difference?

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So from reading around a lot, it seems like the chirping is from the belt tensioner or idler pulley. That said, I've not been able to find anything definitive. I tried to do the water bottle squirt test (from Gates' youtube video) and either I did it wrong or the chirp did not go away implying the issue is not the belt. While I was looking in, I could see the tensioner shaking some.

If my tensioner should not be moving, do I just need the pulley or the pulley and the mount?

- Pulley [URL] ....
- Pulley and mount [URL] ....

Also, if the above items will fix the chirp, which brand would be best?

2007 RX 350, 113K.

Chirping gets worse as it heats up. Seems to happen independent of ambient temperature. Purchased a year ago so unsure of the history of part changes.

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My Ex is missing the label showing the serpentine belt routing diagram. I pulled one off the Autozone website for V10 with AC. It showed that there are 2 idler pulleys (one on the left and right side of the alternator). It also has the tensioner pulley.

I only have a tensioner on the left side of the alternator. The one on the right is missing. There appears to be a threaded hole where a pulley should go. Since I bought this used, I thought the previous owner took it off.

I used the bolt from the old tensioner pulley I replaced for the hardware and put a new pulley on.

I also looked at other V10s on used car lots and none of them had the pulley to the right of the alternator. Should there be one there?

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My question is: Should I take the risk and have it driven here before the belt change (I did look at it while I was out there and it's already cracking pretty good), or should I go ahead and have someone get the belt done at a shop? It's less the belt that concerns me I think, and more the pulley, even though it's just started squeaking in the last 1000 mile.

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