Santa FE SM (2001-06) :: Engine Noises - Rattly Top End And A Low Frequency Thud


Dec 5, 2014

05 Santa Fe GLS 2.7L, auto, 2WD, 161K miles. Just bought it a couple weeks ago. Not much info about repair history, other than it appears to be well maintained inside and out.

Engine makes two kinds of noise - rattly top end noise and a low frequency thud-thud-thud.

I have shared some MP3 files on my Google Drive, but the forum blocks links for new users.

Apart from the noises, the engine starts and runs flawlessly, seems to have plenty of power (for a 2.7L, ha), and cruises at freeway speeds no problem. No tailpipe smoke or steam, whether cold or hot. Have searched the forums for this but nothing matches exactly.

I don't drive it much because I work from home, basically just around the corner to the grocery store and back. Haven't pulled the valve or timing covers yet, waiting to hear from all you Hyundai experts out there. Top end noise is one thing, but the thud really has me concerned.

Top end noise sounds like lifters not injectors - but I'm not sure I can really tell the difference, there's a lot of "sewing machine noise" going on. On cold start, it's not very noticeable, but becomes more pronounced as the the engine warms up. At operating temp it settles into a consistent rattle at idle. Seems to diminish slightly with higher RPMs, which also suggests worn/sticky lifters.

Oil looks clean and fresh. Haven't tried the Hyundai oil filter, but IMO this level of noise is well beyond the simple lifter ticking that others in the forums have described and reported cured by using the OEM filter.

I used the "long screwdriver with handle in my ear" trick to listen at various points on the heads and valve covers. At idle, it sounds like 2 or 3 lifters on the front bank that are making most of the noise, but maybe a couple on the rear bank as well, hard to get the screwdriver tip back there. Is there a particular spot where lifters can be heard best, distinct from everything else?

The low frequency thud-thud-thud is most audible when letting the throttle close after opening it up to about 2000 rpm. It can also be strongly felt through the throttle mechanism when operating it by hand. Still audible at higher RPMs, but not nearly as distinct, more of a subdued throbbing. Noise is coming from around the rear bank, about half way down the firewall. I fear it is number 3 rod, but is there anything else that would make this sound? I don't think it's a motor mount because there's no noise when putting it into gear, driving, or shifting. How can I tell for sure whether it's a rod? If it is a rod, can it be replaced without pulling the motor?

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I have a very strange electrical issue and CarMax is unable to find the source.

Detail of issue: It started 2 months ago before i left the country i took my car in to get the dreaded valve gasket cover and alternator and after taking the car back i left for Europe for 2 months. I was informed after 2 weeks that my car battery died and had to be jumped.

When I returned home I notice the following issues

1) Alternator Whine in my Sound System
2) Low frequency noise synchronized with engine rev that was triggering the sub low end making a very distinct wooom.
3) Sudden Power Loss for my secondary AMP. The base would cut on /off.
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5) POWER drop on the air con fans while breaking (the RPM would drop)
6) I saw the headlights where also flickering at the same frequency with the LCD and dash led a very noticeable flicker.
7) my headlights would dim when breaking.
8) My Car would start a bit slower (not as instant as before).

Initially i thought it was the my secondary amp that was causing the issue. I took the car to a great Audio shop and they said the On board Hyundai amp was sending weird signals. They said it was broken and i should have it replaced. I told them to disconnect the AMP from the car and leave it disconnected until i take the car back to Carmax.

I was hoping that was the cause ... it wasn't the lights keep flickering (at a far lower intensity probably due to the lower power consumption overall).

What could cause all of this. Alternator I had the alternator replaced two weeks ago (apparently it was broken). I changed 3 alternators in this car. Valve Gasket, Valve Gasket(they were retarded and didn't listen to what i told them) and broken.

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[URL] .....

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