Santa FE SM (2001-06) :: 2004 - Filling Up Gas Tank Makes Engine Die


Mar 25, 2014

I've got a 2004 Santa fe V6 2.7 with a strange problem (145k miles).

On Sunday I filled up the tank and the car would start but not stay running the engine would just peter out and die. Took me a few minutes and a little revving and feathering the gas to get it to where the engine would not die b/f I got it into gear. After driving a mile home I turned off the car and restarted it 3 times w/o incident.

There was a previous episode that was very similar a few months ago. However, this was an isolated incident. I did a little research on the fuel filter and discovered the necessity of pulling out the back seats and did not take any action beyond always buying good gas. I lied to myself that the first freeze and a very cold engine was somehow to blame.

Friday morning I left on a trip (w/o getting more gas) and in route I filled the tank twice and both times it did not want to start. The car stated like normal when I left for the return trip. I stopped for gas once on the way home with the intent of buying just enough gas to get home and leaving the engine running while I pumped. As soon as I removed the gas cap the engine died and was once again difficult to start (the engine seemingly becoming more stubborn with each incident).

Additionally the idle while in gear was not as smooth as it has been but not necessarily to the point where I would have noticed if I had not been watching closely. I spent about 10 minutes on idle and under 10 mph creeping through a construction zone and the rpm dropped sharply a few times. what this could be?

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Well, just got back from my dealer - had them check into why after driving approximately 20 miles my fuel gauge registers 3/4 full. They said it has nothing to do with the cluster gauge everything checks out as accurate. My vehicle had the ECU 293 update applied at production. According to them is it because there is something preventing my fuel tank from filling all the way up. According to the service rep when the pump clicks off, my fill up is about 3-5 gallons short.

When I took delivery of the vehicle I noticed that the distance for the remaining (full) tank of gas read around 384. I've never seen that number again. Now when I do a fill up the best tops out at 310 or so. Where exactly did my 70+ additional miles until empty go?

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I have an 04 Elantra GT. My gas gauge is showing full but the car is running out of gas. I try to fill the tank and I get the annoying click and after trying for a few, gas comes up the filler and overflow tube and makes a mess. At the same time, I was getting a P0449 code. I got an evap canister from the junkyard and that seems to have gone away.

Tried diagnosis but dropping the fuel tank to access the lines. When I jack the tank back up into position, you can hear gurgling sounds and as if the gas is coming up the fill tube. I also opened the access panel under the seat to see the pump assembly and when I removed the 8mm bolts, gas came pouring out. There was definitively gas in there. Checked the float on the pump assembly and it moved?

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I recently purchased a 2005 SantaFe LX with a 3.5L engine (4x4). The gas tank had been replaced prior to me buying it. The problem I have is when I am filling the gas tank, the gas pump never shuts off until the gas overflows out of the top of the filler neck. If I stop with approximately a couple of gallons left to go and wait a couple of seconds and then finish filling, the gas pump will usually click off before the overflow happens. The filler neck and vent hose don't appear to be pinched. This happens at multiple gas stations and weather doesn't effect it happening. The only issues I could find on line was the stopping and starting when trying to fill up and mine doesn't do that at all, it will just go until overflows like I described.

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