Santa FE SM (2001-06) :: 2004 - Clunking / Grinding When Shifting From R To D


Mar 2, 2016

Last summer my 04 SantaFe (140,000 mi, automatic) would feel like it was sticking and bumping when backing out of a parking space, then after shifting into Drive it would jerk and then make a huge thunking noise when applying the gas pedal. However, this would only happen sometimes, not all the time, and was not dependent upon the weather, surface, whether it had just been driven or not, etc. It would just happen when it happened. I brought it to the Hyundai garage and they replaced an axle and sensor. I continued having the same problem, brought it back to the garage and they replaced the viscous coupler.

I continued to experience the same problem after that, brought it back to the garage and they had the car for 10 days. I was told they had to get a mechanic in who was familiar working on 04 Santa Fe's and they determined the axle they replaced was bad, so they put in a new one. Everything ran great until I brought the car in early February for an "off balance ceiling fan" noise when accelerating. I brought the car to the Hyundai garage again and had the transfer case replaced.

Now the "clunking/grinding" is back when moving from R to D!!! So I brought it back to the garage again Monday and they said they cannot find anything wrong, and they are convinced it's just a symptom of the age and mileage of the car. However, it happened again today, but worse than ever before. This time it felt like it might not even move from R to D, and then it continued the grinding and bumping after accelerating and then the car felt "sluggish". I am convinced something is really wrong, although they assured me at the garage that the transmission is good, the axle, sensor and boot are all good etc. What else could it be?

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Santa FE SM (2001-06) :: 2005 - Grinding Noise But Driving And Shifting Fine

I have a 2005 Santa Fe 2.7L engine. Right now it seems to be making a funny grinding noise in the passenger side. It's driving and shifting fine. Wheels seem to be ok. Once it cooled down the noise seemed to go away.

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Santa FE SM (2001-06) :: 2004 - Clunking Noise In Drive Or Reverse

2004 Santa Fe, clunking noise in drive or reverse. checked brakes and cv joints, replaced drivers front and still making the noise. Transfer case was a little low on fluid but not much. Put up on stands and turn wheels with no noise. Put in drive or reverse while in the air and rear wheels sit still. It is a 4wd so I would think that all 4 tires would be turning. While in the air the front both turn and no noise is made.

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Santa FE SM (2001-06) :: 2004 V6 - Light Grinding Noise At About 1.9k RPM

I own a 2.7 L v6 Santa Fe, 2004 with almost 50k miles on it.

When I accelerate and hit approximately 1.9k RPM I can hear a light grinding noise underneath the car. This happens both in 2nd and 3rd gear. So as it's accelerating up I can hear it, and when the car shifts up and the RPMs drop it will make the noise again as it passes through the same RPM range.

The noise is always there at 1.9k to approx 2.1k RPMs.

Also of note is that the sound is either gone or significantly reduced after driving around for a while. I don't notice it after freeway driving, for example.

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Santa FE SM (2001-06) :: 2004 Sticky Shifting / Car Would Not Start

I'm working at summer camp with limited access to my mechanic and information on what i can do. I went to move my car today and when I put the car into reverse the shift was very stiff it went, and moved in reverse the same happened when putting it into drive. The vehicle drove fine the few feet i needed to go but then was sticky shifting into park. I thought I had it in gear all the way but i couldn't turn the vehicle off. I finally got it to turn off (I'm honestly not sure how) and so i tried to start it again to see if it was just a fluke thing... it wasn't. my car would not start. the radio a/c and basic lights came on but the engine did not. there was no clicking noises of anything. a friend and i tried opening up the hood to see if anything looked out of place of did something wrong when trying to start it but we didn't see anything.

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Santa FE SM (2001-06) :: 2004 - RPM Fluctuations And Erratic Shifting

I have a 2004 Hyundai Santa Fe with a 2.7 4wd. It has started fluctuating the rpm's and is shifting erratically. I have seen on here that it is possibly the TPS. Does the same in manual or auto.

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Santa FE SM (2001-06) :: 2004 - Hard Thump When Shifting From Reverse Into Drive

Recently my 2004 Santa Fe 2.7 AWD (~86k miles) has started to give a sort of hard thump when shifting from reverse into drive. It's fine going into any other gears and it shifts up and down normally. If I shift from reverse to neutral and then to drive it's fine.

I changed the transmission fluid when we first got the car at 40K miles with Hyundai Liquid Unobtanium SPiii fluid and again at 80k miles with Valvoline's SPiii offering. I just checked the transmission fluid level and it's within the normal range.

I can't tell if this is just drive-line slop or something else inside the tranny.

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Touareg :: 2004 V8 - Clunking When Shifting, Going On And Off Throttle

My 2004 V8 clunks when shifting gears, causing the engine to oscillate right through the seat. It also happens when driving a steady speed, e.g., 10MPH in traffic, and you goose the gas or release the gas altogether. So far:

1. Replaced transmission valve body
2. Replaced stepper motor
3. Replaced rear propellor shaft and bearing

I think this started with a reflash of the trans to cure the death lag.

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Jeep - Oil - Pump - Cherokee - Noises :: 2001 - Clunking With Gear Grinding Sounds Periodically Between 15 - 35 Mph?

My 2001 jeep cherokee sport had a transfer case boot replaced a few months ago where the "oil spinner?" is near the rear portion. Before that went out i had periodic noise that i narrowed down to the transfer case using a mechanics stethoscope. Now i have a cluncking noise with gear grinding sounds periodically between 15-35 mph. I have annecdotal evidence from another forum that it may be the oil pump in the transfere case related to a TSB, yet i cannot find this TSB. Am i on the right track? It appears that i can get an oil pump for $60 but i have to consider dropping the case myself and pulling it apart.

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Santa FE SM (2001-06) :: Transmission Clunking When Upshift

Daughter bought 05' Santa Fe 4wd 3.5L, from original owner ,car has 47,000 miles on it, was maintained by dealer, and was obvious that car was well taken car of.

So first issue was throttle hesitation, which was mostly corrected by software update.

Now, transmission is acting goofy. If you step on gas heavily, it's as if the front wheels - or tranny -slip, then catch. Almost like a limited slip, then as it up shifts, you get a clunk. If it starts out in 2nd (I dont understand this ) then it's clunking going into 3rd.

If you are gently taking off, tranny acts normal. If you're cruising and punch it, it upshifts well, car goes nice.

Daughter called dealer who said update to throttle programming should have corrected any shift issues

So tech takes it out for ride, is able to get it to act up and states : issue in internal, and we need new tranny. 47,000 miles and need new tranny. Nice

I'm wondering if a fluid change and battery disconnect would work. Seems to me the the tech did a quick and dirty diagnosis.

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Santa FE SM (2001-06) :: Small Clunking Noises In Front End At Low Speeds?

I figured out what was causing my small clunking noises in the front end.. They were faint, but you could hear them at low speeds..

Front sway bar bushes and end links.. Replaced mine with auto7 bushes and moog endlinks.. They didnt "feel" loose or wobbled but replacing these parts got rid of my clunks..

Only downside was the bushes are really hard to replace, need to remove the rack, subframe, etc..

My car has about 150k miles, and the bushes were a little oval..

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Santa FE SM (2001-06) :: Rear End Clunking When Going From Reverse To Drive At Slow Speed

2001 Santa Fe 2.7L 4wd ... In December I bought this vehicle it only has 95K on it. When I drove the car home I noticed it needed brakes so I put brand new pads and rotors on the whole way around. I changed the oil, air filter, wiper blades, and made sure all fluids were good. I had the front spring recall done and also put some new sway bar end links on the front. The car runs fine and I am rather impressed with it. It does have some rust but I'm not to worried about that. This isn't my everyday car just a winter/extra car. Recently I have been getting some clunking only when going from reverse to drive and going slow. You get a clunk..clunk pause clunk..clunk almost like you have a flat but once I get the car up to speed it is fine and you never hear it again until the car sits a day or so and then it will do it again. I don't know if I have a differential problem or a u joint or maybe something with the e brake or rear brakes? but it is -3 right now outside and I would rather know where to start so that when I can take a look at it I know some things to check or what it might be.

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Santa FE SM (2001-06) :: Slamming While Up Shifting

My 2005 Santa Fe just started "slamming" while up shifting. It seems to be happening between 2nd and 3rd. The fluid is at the correct level and it isn't bad looking or smelling. I've seen postings that say to disconnect the battery to make the controller relearn...that didn't resolve the problem. I just don't want to put a bunch of money into a car that isn't worth it.

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Santa FE SM (2001-06) :: Clunking Sound When Shift Into Drive Or Reverse - Bad Motor Mounts?

I have a 2002 santa fe 2.7. I just had the transmission rebuilt and since then have noticed a clunking sound when I shift into drive or reverse. It seems to be the lower motor mount is making noise from the motor moving the mount. I look at the mount and it appears to look good, but was wondering how I can really tell if a motor mount needs replacing or not.

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Prius (2004-09) :: 2005 - Grinding Noise While Shifting / Using Brake?

New to me 2005 with 99k miles

I've noticed this strange grinding/clunking/engaging noise. It seems like it sometimes associated with using the brake and shifting gears upon start-up.

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Santa FE SM (2001-06) :: Grinding Noise When Driving

What could it be? Replace front brakes. Then they said it was front axels, replaced them. Making same noise... grinding and feels like you are hitting brakes when you are not. Sounds like metal on metal. What else can it be? 01 sante fe 180,000 miles v6 awd. It was doing it in reverse but after all of this now just in drive at slow speeds.

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Santa FE SM (2001-06) :: Delay Shifting Between Gears

Wife's Santa Fe has an issue with it's shift points. Its a 2002 with 148K on it, never has had a CEL, fluid is changed every 60K. Over the past few months the time it takes to shift through the gears is getting longer. What I am describing is not an actual delay between the gears, but rather how long it is starting to take to get the tranny to even shift. Sort of like how a vehicle shifts through its gears when your at a stop, and put the pedal to the floor and just hold it. it makes no difference if your barely on the gas or half way down, still takes a way longer time that it should to shift. It is slightly worse when cold, but still does it when warm. Is there some kind of temp sensor or vacuum line or whatnot that would cause something like this? When it does finally shift, its normal, tight, no slippage or delay. truck runs great other than this.

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Ford Super Duty (1999-2016) :: 2001 7.3L F350 - Transmission Starts Shifting Hard And Grinding Gears

My buddy's 2001 7.3L F350 has had 3 transmissions. Rebuilt and used. Once the new trans is in he goes like 15 miles and then is starts shifting hard and grinding gears. What this could be?

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Ford Super Duty (1999-2016) :: 2004 F250 4X4 - Front End Rumble - Squeaking / Grinding Noise Then Clunking

So to start at the beginning.... Traveled across Canada East to West towing 11000lb travel trailer, no problem. Have used 4x4 in a few campsites to pull out of a pitch without spinning the wheels and causing damage to the site when it has been really wet. All good.

Got to Banff in December and the town was an Ice rink, engaged 4x4 and all good. Crossed the Rockies and the 4x4 starts making grinding noises. Up and down some mountains and squeaking, grinding noise then clunking.

I have manual hubs, disengage and the noise all goes away. Engage 1 hub and no noise. Engage both hubs, noise back.

I bought some needle bearings and went to swap them. Got hubs apart and they look good. No scoring on the drive shafts. They are not dry, but as I have them open, repack them with grease anyway.

Do more research... Remove ABS sensor and repack main bearings with grease. (broke one sensor pulling it out, too cold plastic brittle oops). Still clunking noises.

The universal joints look good, doesn't appear to be any play in them. However, the axle seal (knuckle seal) (F81Z-3254-CB) does move around a lot in it's metal casing. It is tight on the shaft, but with the hub off, I can move it in and out, and move it side to side. If I had ESOF hubs I guess they would not be locking as I'm sure there would be no vacuum in there!

Question is then, would this seal be allowing the universal joint to wobble under load in 4x4 mode? Would this wobble be the cause of the rumble? As it is labelled as a seal and not a bearing, I wouldn't of thought this would have been a loaded point, and the weight would have been taken by the associated bearings and it could be run without this seal? But if it is not this, then I'm still looking for a clue as to what is making the rumble....

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Santa FE SM (2001-06) :: Pause In Shifting From 1st To 2nd Gear With Squeal Between

I am hearing a slight squeal along with a slight pause between first and second gear. It only happens if I accelerate harder than usual. The tranny fluid was flushed and filled about 10k ago and fluid level and is still good. It's a 2002 2.7l fwd with 223,256 miles.

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Santa FE SM (2001-06) :: Transmission Shifting Hard Around 40 Mph On Freeway

I just got a 2004 hyundai santa fe 2.7l 2wd model with only 92k miles that I just bought off of Craigslist anyways when im on flat ground and cruising through town the transmission shifts perfectly. However when i went up an incline to get on the freeway it shifted hard around 40 mph but after i got back on flat ground again I got caught up in bumper to bumper traffic and once it cleared it shifted perfectly all the way to freeway speeds of approximately 70mph. Then after getting off the freeway and picking my friend up when i went to get back on the freeway (another incline) it shifted hard again around 40mph.

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