Rodeo :: 2001 Passport - No Leakage / Strong Gasoline Smell On Starting Car


Mar 28, 2013

Every time I start this car there is a strong smell of gasoline. I've already checked for leaks and didn't find any. Could this be caused by the fuel canister in the rear of the vehicle this has gone bad?

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I usually get about 300 miles to the tank, but now my miliage has dropped significantly. The check engine popped on and off for awhile and now its on steady. The computer reads the error of "Insufficient EGR Flow". My mileage has dropped down to about 240-250.

I've already put a brand new EGR Valve in it. That's the only code the computer reads.

I know my mechanic cleaned out the valve part itself I don't' know if he did anything other then that.

When he put the new valve on the car ran without the check engine light for a day then came back, and if I am not mistaken my gas mileage was back to normal, but since the check engine light has come back on the mileage has dropped back down again.

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We had a problem about a year ago when the wife didn't get the fuel cut-off when filling up and over filled the car resulting in fuel pouring out of the tank vent and down the fuel tank under the car but after a long drive that cleared up and has not happened again. Interestingly we didn't get any engine CEL's or have any codes turn up at all when checked by my mechanic.

Over the past couple of weeks we have noticed a very strong smell of fuel under the car around the fuel tank. I can't see any indication that there is a fuel leak but have noticed when filling up that the smell is very strong and as the car runs the fuel down the smell reduces to almost nothing.

Today I removed the rear seats and the fuel pump access panels to see if there was any seeping around the pump gaskets but couldn't see anything and the top of the tank around the both pumps was a dry as a bone. Using a torch I did however notice that there was a darkening of the fuel tank surface in the centre which I guess is close to the vent valve, part 311990b:

Or maybe is where the fuel vent pipe runs to?

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