Prius (2004-09) :: Hybrid Light Comes On And It Won't Shut Down - P3016 Code


Mar 1, 2014

Bought a used 06, 5,000 miles ago. I bought it at a Toyota dealer and before I bought it I noticed the check engine light on, so I made them run the codes. The tech said that it showed the hybrid battery needs replaced. They had advertised it as batteries replaced. So, they replaced the battery that they said was under warranty and all was cool. I love it, but the other day the lights come on and the hybrid light comes on and it won't shut down.

I get it home and run the code reader and get a P3016. Then I erased everything, as soon as I erased it, the battery fan shuts down, I fire it up and everything is perfect, all systems go. take it out the next day and put 200 miles on it before it repeats. I erased the codes this morning and all is fine again.

What I read on the P3016 code is that it is either a bad cell, or a shorted cell in the hybrid battery, but it seems to me that if the cell was bad it should throw the code as soon as you fire it back up? Is it possible that it is a computer malfunction and not the battery at all. I'm leaving my code reader in the car for now so I can reset it the next time it happens.

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I seem to have put it all back together, but now the ICE won't shut down, even when warm, and actually wants to rev beyond what seems to be needed. I got another scanner and got some stuff that I honestly don't understand. It said 2 codes then gave me P0505 followed by:

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Anyway, in response to the P0505 today they replaced the air filter (I checked, it is installed correctly), checked for vacuum leaks (all okay) and cleaned the throttle body. My wife picked up the car this afternoon from the repair shop (independent, but mechanic trained by Toyota for Prius). Upon arriving home she said I needed to drive it because it is acting very strange. We drove it this evening and indeed it is acting strange. A number of times the engine revved up to 2800-3000 rpm when my foot was off the gas, e.g. slowing to go around a corner or even when sitting at a traffic light. The SOC was normal (blue bars), not high or low. It was also interesting, because even though the transmission was in D, the car was not pulling to go forward, e.g. at the traffic light-- in D, engine revving, but car just sitting there as though it was idling or ICE off.

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This latter symptom of mpg not going about 110 is a bit subjective and we only drove around 20 miles this evening, but I know we did not experience the engine revving before the car being serviced today.

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Prius (2004-09) :: Getting Hybrid System Warning Light?

My wife just called and said this light came on. She said when it came on the car turned off its cruise control but kept running. Now she says it seems to be running fine but the light is coming on.

The car has around 110k miles and I just replaced the spark plugs, air filter and engine oil about 1k miles ago. What it could be? I'm going to have her pull codes at the auto parts store but she needs to do about 20-30 miles of driving today for work. Is it safe for her to do so?

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So my question, could running out of gas and driving a very short distance (light came on as my wife turned into our driveway), cause this warning light to come on? If so, will there be any lasting effects? Did unplugging the 12v battery clear the computer codes, or can I still get these read to learn more about what happened?

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Prius (2004-09) :: Check Engine Light Is On After Hybrid Battery Replaced

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I just purchased this vehicle from a private owner, and the first day everything seemed fine. After a few days I get all these warning lights - Master Warning (Red Triangle !), VSC, and the Brake Light, plus the NAV screen shows the red car with ! in it. The car seems to run just fine though. I don't notice any performance issues. One thing I did notice when I purchased the vehicle, the previous owner had a batter charger in the trunk before he took it out.

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