Prius (2004-09) :: Driver Side Door Repair - Sheet Metal Rattle


Feb 6, 2013

I recently fixed a hollow sounding door rattle that was coming from the outer door skin on my driver's side door. It turned out to be a stiffening rib that was not bonded to the door skin anymore, possibly because of an impact or just age of the vehicle.

After removing the door panel and peeling back the plastic dust guard, I used some adhesive caulk and tapered rubber wedges to brace the stiffener and reattach it to the door skin.

The picture shows the approximate location of the stiffener in between the outer skin and the inner panel support.

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My 2014 Camry XLE has the drivers side door rattle. What is it inside the door that rattles?

In comparison, my 2012 Corolla LE was built in Japan and was just as quiet as a mouse inside.

This is the only rattle. So small and so persistent. It comes and goes, sometimes lasting an hour, but when it is gone it is definitely gone.

I can tap on the panels, open and shut the door, run the window up and down and yet it continues to rattle. Then, all on its own, it disappears. Sometimes for days without making a peep or a squeak.

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