Prius (2004-09) :: 2005 - Fuse Blown While Replacing Hybrid Battery


Jun 15, 2013

I replaced the hybrid battery in my 2005 Prius today & when I disconnected the 12v battery the wrench arced & I assume that I blew a fuse. I have looked, but have not found anything. I hope I am missing something obvious.

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Prius (2004-09) :: 2008 - Hybrid System Warning Again Even After Replacing 12V Battery

I haven’t been on these boards very often since getting my used 2008 Prius because until now it has been very kind to me in terms of not needing mechanical repairs. Unfortunately that good streak seems to have come to an end. Driving home Monday evening (after ~30min freeway driving), my master system warning light came on, accompanied by the hybrid system warning light. I didn’t know what the latter was – had to look it up – but I immediately pulled to the shoulder. The car was driving normally, however. Since shops and dealers were closed for the evening, after much debate I ended up having the car towed to a family friend’s body shop; they were still there and had a scanner to check the error codes for me. My car was on the side of the freeway for well over an hour with hazard lights on and the dome light on and off occasionally as we got in and out of the car. By the time the tow truck arrived, I discovered that the 12V battery seemed dead; car wouldn’t boot up all the way, wouldn’t shift to neutral and didn’t want to power down – I had to try turning it off upwards of 10 times. I was surprised, given just the hazard light and limited dome light usage. We jumped it, got it in neutral and on the truck.

At the body shop, they said there were no error codes related to the hybrid battery; something about transmission that wasn’t clarified, and errors for low voltage on the 12V battery. With everything off, it measured 10-something V; something higher when turned on, but they believed the problem was a dead 12V battery. I was surprised that it would suddenly give out in the middle of driving, but we went ahead and replaced it the next day. I picked up the car Tues evening, and had no problems driving it home, to work the next morning. Unfortunately, during my drive home – strangely at almost exactly the same location as the first time – the same hybrid system warning light came back on. I’d driving about 70 miles with it off at this point before the reappearance. This time I didn’t pull over to the side (had enough of that before) but rather drove a few more miles to a parking lot where the car has now stayed overnight. I note that the car seemed to drive perfectly normally during that time; no loss of power.

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Prius (Gen 3) :: No Start And Getting Check Hybrid System - Junction Block Fuse Blown

So... have a 2010 Prius V, about 80,000 miles.

Tried to start it this morning and got a "Check Hybrid System". No start. Brought it to the local Toyota mega dealer here in Lakeland, FL. (They were pretty organized and on things, so I was pretty impressed.)

Anyway, just got a call back and it's a junction block fuse that was blown. Questions I have are

1) What is this a fuse for? The actual hybrid battery?
2) Where is it located, and
3) (the EE in me) Doesn't something usually cause this fuse to blow?

Dealer will attempt to replace fuse and drive it around to see if it's fixed, but something typically causes fuses to blow.

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Prius (2004-09) :: 2005 Not Starting After Replacing 12 Volt Battery

My Prius has 150k miles on it. We didn't drive it for a few days and when we went to turn it on,it wouldn't work. We were able to jump start it a couple of times, however after that we ended up having to replace the battery. We purchased it brand new from toyota. Then, the car wouldn't do a thing (No sounds, no lights, other than the red amber power button and the flashing check engine light, which was not on before.) We ended up having two blown fuses and we replaced them today, one was for the battery.Now the lights are on, but the car still won't start. It will cost over $200 to have the car towed and I am really trying to avoid that right now. I don't know much at ALL about cars. but I'm trying.

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Lexus GX 2004-09 :: 2005 - Map Won't Display / ECU-B Fuse Blown?

I own a 2005 GX 470 recently I got in to drive the car and the navigation screen would work for climate control and audio functions but the map would not display. A bunch of warning lights were also on ABS, VSC etc. Upon investigation I found the ECU-B fuse was blown. I replaced the fuse and everything appeared to be fine. About 3 days later and the same thing happened again. I again replaced the fuse and it lasted a couple of days and blew again. I have not been able to isolate it to any one thing that seems to trip it. How to best determine the cause of the issue?

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Prius (2004-09) :: 2005 - Hybrid Battery Warning Lights Come On

A year and a half ago, I had the hybrid battery warning lights come on and had it towed to the dealer. After given the option of replacing the battery for $4300, I took it home and did a single cell replacement (all cells ~8V, one at 6.6V which I replaced), which seemed to be all good until yesterday. Back with the warning lights and blower fan, I jumped to the conclusion that I have a similar situation, removed the battery and all cells are 8.04V +/- .05V except for 1 cell at 7.92. I am not convinced that this cell is really the culprit.

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Prius (2004-09) :: 2005 - After Disconnecting Hybrid Battery Won't Start?

My 2005 prius will not start. We had some body work done to it after a deer ran into me. They did a small amount of welding and had disconnected both batteries. Now the car will not start. It can be put in auxiliary mode but if you try to start it with your foot on the brake, it flashes some lights for a few seconds and then goes dead. Is the hybrid battery too low to start the car? It was pretty low. before the batteries were disconnected. Or did they possibly do something wrong when they disconnected the hybrid battery? Final question would be do they have to do some reprogramming after disconnecting the hybrid battery?

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Prius (2004-09) :: 2005 - Massive Hybrid Battery Discharge In First 2-3 Miles

My car is an 05 and currently has 219,000 miles. Runs great. Only things I've replaced are the 12 volt battery and the rack and pinion. Replaced the rack because I was trying to drift in the snow and tried to beat the traction control. Needless to say, I lost and hit the curb. Jammed the gear in the left side of the rack. Replaced the rack with a $75 used one and no problems since.

My issue is this, even if my battery is at 6 bars when I first take off, my hybrid battery drains down to even as low as 1 bar. It only got down to 1 once but is hitting 2 regularly. After about 3-10 miles it is back to the regular charge rate. I also noticed the other day with the window down, there was a slight whirring sound, almost like a gear or wheel that is a gummed up and is being slowed down. It also felt like there was resistance, almost like the brake was dragging. After a few miles, as in less than 5, the noise was gone and the car was going along just fine. I've checked the emergency brake to see if it's dragging by applying it and releasing it several times. Does not appear to be the issue. Today I put it in neutral to see if that changed anything but it did like it always does and just coasted along fine with no resistance. My thought is the transmission. I'm wondering if the fluid it so old and broken down that maybe things are gumming up. Either way, I purchased the tranny fluid and will change that out. I know people will probably gasp but I have never changed it. Actually thought because it's a cvt and there is no dipstick to check it, that it doesn't need changed. After reading up yesterday I discovered I was mistaken.

I think that's about it. I'll edit it if I think of something more. Once the battery is back up to charge it accelerates and drives like normal. I do want the car to last so my daughter can use it when I buy the new Prius Prime.

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Prius (2004-09) :: Jump Starting - 100 Amp Fuse Blown

I experienced some weirdness trying to jump start a friends 2001 Prius and the 100 amp fuse got blown. I read the user manual and am pretty positive that I did not reverse polarity on the auxiliary battery, with the jumper cables. But as soon as I hooked up the cables the headlights and taillights came on, as well as both turn signal lights steady on, and I couldn't turn them off. I checked and checked. The key wasn't in. All the headlight switches were off. I just couldn't figure it out. After trying to let the auxiliary battery charge for a while this way, the car was still totally dead and it was weird and I gave up.

The next day my friend called AAA and they couldn't start it either. But she said they were pretty clueless, refusing to believe at first that the battery was in the trunk, and suspects maybe they reversed the polarity on the cables when they tried to jump it. She didn't see the headlights come on this time (although it was now during the day).

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Prius (2004-09) :: Dome Light Fuse Blown And Car Is Dead

Recently while I was stupidly upgrading one of my dome lights while it was on (door open and yes stupid) I shorted it and blew the fuse. Of course jump in the drivers seat and go buy another fuse. To my amazement the car was dead. No power up starting, no door locks no fob operation or anything. The flashers and brake lights and horn worked fine and that was it.

What a great single point immobilizer!

Problem is you will lose clock, settings like reverse beep off, mpg, etc. I was dead in the water until I remembered in the engine fuse box there is a spare 15a fuse (and the fuse puller). The dome light fuse is there as well. Replaced the dome light fuse and all is well. Drove off like I had saved the world. Very strange. Looking at the wiring the junction block that the dome light fuse feeds also feeds LOTS of other areas of the car including the ECU.

Want to keep your kids from driving the car. Forget taking the keys. Pull the dome light fuse.

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Prius (2004-09) :: Complete Shutdown While Driving - ECU-IG Fuse Blown

(CORRECTION: AM1 fuse blew, not ECU-IG)
(Correction 2: Update 6/3/2014 AM-2 fuse blew, not ECU-IG)

What caused my shutdown and the ECU-IG fuse to blow while driving normally? I want to get educated prior to the dealer's response.

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Prius (2004-09) :: Hard Braking / Front 12V Outlet Fuse Blown

I've had it happen a few times over the past few years (07 Pri) that when I have to brake really hard, the front lower dash 12V lighter outlet fuse blows. Seemed odd at the time but when I replaced the fuse and everything came back to life I kind of forgot about it.

Today we had a crazy idiot try the mad dash across 4 lanes of traffic and that of course made all cars slam on their brakes. Wouldn't say it was a ABS type slam but certainly hard braking.

Anyway, I heard the chime of a 12V device powering off and a bit later we noticed the MFD, radio, and clock were all off. Probably everything cut out at the same time but obviously attention was on the traffic not the electronics.

I saw some people mention that is the ACC fuse which I'm about to go and check on, but what is causing this. Just seems odd that hard braking causes such electrical issues. Wouldn't think there would be an overlap in systems but maybe?

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Prius (2004-09) :: Driver Side Headlight Goes In And Out - 12 Volt Outlet Blown Fuse

I am having the headlight problem on my 2006 prius (and have seen thousands of posts about it). The drivers side goes in and out and has done so for 6 months. But now the passenger side is doing the same and the 12 volt outlet fuse has blown. There are 133000 miles on it (nothing done to the vehicle except oil changes and new tires) Replacement bulbs from eBay are on the way. I have replaced the fuse and its ok now. I don't know if they are unrelated or if this a battery issue.

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Camry :: Battery Connected Backwards - Fuse Blown

I have a 2002 Camry... So I stupidly connected the battery backwards, negative to positive, etc... Now there's no electrical at all, no dashboard lights, nothing. I see the 100a fuse is blown. Does this signify that the rest of my car was protected ? Will replacing that fuse probably fix the problem or when the battery is connected backwards does the rest of the electric get fried as well ?

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Sonata I45 (YF - 2011+) :: 2012 - Battery Light Blown 150 Amp Fuse

I was installing xenon supply HIDs in my 2012 Sonata and when attaching the power cable to the battery my ratchet went ahead and touched metal while it was assisting me in tightening the nut

Small spark, tiny puff of smoke and the popping sound associated with such an event. I see what appears to be a little fuse under a clear plastic cover on the positive battery terminal itself. On it says 150 AMP. the pop sound came from that. So I am assuming its blown.

Here is my real concern...the red battery symbol now stays on when I start the car...

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Prius (Gen 2) :: 2005 Won't Start After Replacing Bad Cell In Main Battery Pack

I have two Prius's, a 2008 and a 2005. My 2005 with 129k miles on it is the one in question. Recently I got a check engine light with the code P0A80 and P3016. I purchased a pair of tested to be good cells from Ebay which finally arrived in the mail yesterday. Today I finally got around to installing it and everything was pretty self explanatory... One of 28 cells tested to have 6.24v in block six and all the others had between 7.98-8.00v all around. I went ahead and replaced the bad cell with the new one and put everything back together and now the car will not start.

Cliff notes: Replaced bad cell in main battery back due to CEL P0A80 and P3016.

Car will not start, only turns on...

Getting error message on the radio screen about the Park position is not correct and to park the car on a flat level ground with parking brakes and try again.

Have charged the 12v battery to make sure it has enough juice in it.

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Elantra MD (2010-15) :: Alternator Fuse Blown After Battery Replacement - Car Dead

I got my battery replaced Monday evening and drove it home. Tuesday it drove fine, and Wednesday afternoon the power steering went out on the road and the car pretty much died after I was able to pull into a neighborhood. Before it died all the warning lights kept flashing and a bunch of other stuff on the dashboard was going crazy.

The AAA tech came and did a reading on the battery and told me it was dead, and also noticed there was a mark on one of the terminals which he said was the result of someone trying to jump it (whether incorrectly or not, I'm not sure). All the settings in my car were also reset after I got the car back Monday night.

Anyways, I got the car taken to a dealership and they are telling me the alternator fuse is done and needs to be replaced, upon which they will do another check and make sure the alternator itself is working properly.

My question is, is this the result of the battery being put in improperly/incorrectly?

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Prius (Gen 2) Fuel :: 2005 - Expected Mpg With Bad Hybrid Battery?

A friend of mine has a 2005 Prius, and was asking what his mileage would be when the hybrid battery dies. He has about 131k miles on it, and the battery dies out very quick right now. I told him that with a 1.5L engine, he should get at least 40mpg with the hybrid battery being dead.

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Ford Super Duty (1999-2016) :: While Connecting Battery Fuse Blown - Dead Ignition?

Did the blue spring upgrade today. The driver side battery was disconnected for 2 hours. After finishing the upgrade I reconnected the battery. When I touched the positive cable to the battery I heard a fuse blow. Now I have no lights, chimes, instruments, gauges, NOTHING, everything is dead. Cannot find any fuse blown. Is there a master fuse?

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Prius (Gen 2) :: 2005 Hybrid Battery Installed, Engine Code 2102 / Bars Dropped

I just bought 05 prius from a dealer I don't know the history was told all it needed was a hybrid battery.

Now I have a 05 that I drive with known good parts so I pulled my hybrid battery and installed it in the new car the monitor showed engine charging inverter then going to the battery. However the bars on the battery graph start dropping. only code is a engine code 2102.

I also noticed the old A/C condenser in the back.

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Prius (2004-09) :: No Ready Light After Replacing Traction Battery

We just replaced the Traction battery in my 2004 prius. The car has 242,000 miles on it and was running fine when we pulled it in. The battery was purchased used from a 2005 prius with just over 80k on the clock. The replacement battery was removed from the wrecked prius less than a month ago.

The problem is that after installing the new traction battery, every thing looks great except the Ready light will not come on. There are no warning lights except the little red light that indicates there is no key in the car. The key will remotely lock and unlock the car so I'm sure the battery is not dead and the no-key light stays on even if I insert the key into the key slot on the dash. The shifter will only move from Park to Neutral.

What am I doing wrong? Is there some special procedure to go through to make the car recognize the key after replacing the battery?

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