Phaeton :: Parking Brake Pedal Stuck / How To Release


Sep 21, 2013

This morning I drove my car to see my dentist. When I parked I engaged the parking brake as I always do out of habit. However this time when I was done at the dentist and got in my car I tried to disengage the parking brake pedal and it wouldn't release. It kept going lower. Now I think its pretty much floored. I had to leave the car in the parking lot as it started to rain heavily. How to release the brake pedal. ? I think it must just be a stuck lever or gear thats preventing the release mechanism from working. Any pics or have dis-assembled a parking brake pedal on the phaeton before.

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I'm a little irritated cause I replaced this caliper last year. I remember finding a good description of how this device worked and now I can't find it again.

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Replaced rear brakes a few weeks ago, noticed the right side parking brake arm doesn't reset as far free as the left. Pushing it 'home' by hand made a little thunk in the cable house up near where it bends towards the vehicle's midline. Brakes installed, and it spun freely by hand with perhaps only a very small amount of 'hiss' but not consistent for a full revolution, only periodically. Lubed both cables from the center console.

Last night installed parking brake return springs, set and released the parking brake a few times to see how it felt. Right side looks like it still does not return home 100% (maybe, 2-3mm away, same as before). Today, made a run to Napa. Got there fine, when leaving, drop the parking brake, and as I'm grabbing reverse I get a yellow dash light and a "check brake pads" warning. I drove about a block, pulled over, shut off engine, got underneath (no parking brake set) and the arm seemed to sit about where it should. I drove a few miles at low speed, pulled over (left engine running, set parking brake), checked temp of all rotors (both sides) with my finger, nothing noticeable. Drove a few more, repeated the above (engine running, brake set) and temps were still cool.

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Well it's starting to squeak again. Not sure if moisture and or cold has anything to do with it. Washed the car yesterday and as I was moving it down the driveway (small incline) the brakes squeaked as soon as I released the brake pedal. I was able to replicate this several times yesterday.

This morning brakes squeaked as soon as I released the brake pedal. Not on an incline driveway today.

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Just got my hair cut and go to start my car and the damn thing is stuck!! The check engine light is on and there is a P with a circle and a line through is like a no smoking sign. IT says parking brake fault see owners manual. Well I can't find anything in the manual as to how to get this thing to release. The car is on a slight hill, nothing steep. I know for a fact I did not put it on. Manul says it will test itself if not used for a long time. How to get this car moving? Its sitting there about 2 miles down the road.

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There are a few threads on a sticking parking brake resulting in the warning light remaining on. Mine has developed to a stage that it requires a toe under the foot pedal every time to silence the alarm.

I finally stuck my head in the footwell this morning to look at the mechanism, expecting to see a strained spring. However there was no spring in evidence and I saw that when the parking break is released, the cable remains with some free play above the contact point with the pedal: i.e. there is no tension on the cable when the pedal is released, there is about 15mm of "free cable", leaving the pedal almost "floppy".

Observations

1) The pedal has no spring to return to it's correct position. Based on self study guide SSP_277 this is not as it should be as on page 37 this discusses a spring mechanism in the pedal

2) I would image there should be tension in the cable even when released; I feel the rear mechanism requires inspection as there are springs there.

3) While the parking brake works fine, It has a lot more travel that it previously had. Thus something is worn, stuck, or the self adjusting mechanism is not working.

4) For the record, car has 110K miles, the temperature is above freezing, the behaviour is not weather dependent and the parking brake has been routinely used (2008 car).

5) My recollection from new is the parking brake was released with a significant spring action: quite abruptly.

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I have removed the rubber plug and attempted to turn the star adjuster, but it doesn't seem to move in either direction. Also, the adjuster should rotate away from you to tighten the brake and toward you to loosen, correct?

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(edit: something sort of important I forgot to mention, which is why I don't think it's the transmission. In neutral, we cannot push the truck. When pushing from the rear, it will rock back and forth a few inches. When pushing from the front, the truck will not budge at all with two guys pushing on it.)

What sorts of tests can we do to pin down where the problem lies? If it is the parking brake, how can we loosen it up enough to get the truck moving to a shop (or at least to the garage where we can get to the brake shoes)?

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