Phaeton :: Bad Fuel Pump - Keep Losing Power And Runs Out Of Fuel


Jun 4, 2012

Stuck 398 miles from home. Car kept losing power, running out of fuel (even though I had a quarter tank). Stopped and filled it, but could only barely get to next exit. Step on gas- no go. Let off gas, car catch back up and run. Wife noticed definite new sound in back. Took her many miles and comments before it finally sunk in and I remembered the same groaning noise from a fuel pump going out on a cabrio. So, fuel pump bad.

Am preparing to go out and jump terminals, as per bentley manual. That should tell if it is transfer pump or fuel pump. My main concern now is are the pumps under the rear seat or in the trunk?
By the way, I made it to a motel (lucky enough one that accepts pets!)

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Went to start my truck (2003, 7.3 F250) one evening and I found the headlights on. No keys in the ignition and the truck hadn't been driven for 2 days. There was a strong smell of plastic and or electrical components burning in the cab. The truck started without a problem. I shut it off and the lights remained on. Cycling the MFS and light switch would not turn the lights off. I had to disconnect the batteries and leave it till time allowed for trouble shooting.

I've had it in my shop for three months now and this is what I've found so far.

-Source of the burn smell is coming from the fuse panel. More specific it's coming from a bulkhead that plugs into the panel. One pin connected to a White wire with 2 purple traces. I've traced this wire to one of 2 small relay packs in the engine compartment next to the driver side fender. I've replaced the relay this white/purple wire connects to as a precaution. This did not remedy my trouble.

-The local ford dealer told me this relay was for the A/C clutch. I located a 10amp fuse in position 10 and removed it. The headlights finally turned off.

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Here's where it gets weird!

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CEL was on but no new warnings. I put in my code reader and pulled the P0087. Just one code. I revved it a bit to see if there were any issues. It seemed fine so I decided to try my luck. I started driving towards home with the intention to stop at the first diesel station to fill up. Truck ran fine. After two minutes of driving gently, heart racing, my fuel level came back up and it now read 88 miles to EMPTY. I drove 11 miles to the nearest station and filled up. No issues. I shut it down. I fired it back up. Still no issues so with a full tank, I drove home the remaining 30 miles without issue.

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Where should I start to find out my problem with the fuel system?

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