Passat (B6) :: Car Jerk And Clunk During The Downshift


Mar 7, 2008

I don't do too much long range driving but i notice about a week ago i was driving about 70mph for about 40 to 50 miles.. and when i got of at the exit i started to slow the car down and during the down shift i felt the car to a little jerk and clunk with a bit of hesitation during it.. Today i was doing another long trip and it did the same thing..

i use the highway a lot but usually on it for maybe 5 to 10 miles and it never does it.. I called the dealer and explained it to them and he said he would have to drive the car. and i know since it only happens on 40 plus mile trips the dealer isn't going to go for a test drive that long..

The next long trip i have might be tomorrow nite headed to AC for some gambling so i am going to try to remember to bring my camcorder so i can try to record it for the dealer..

car is a 07 wolfsburg 2.0t automatic completely stock..

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I will being on a merge ramp to the highway rolling along and waiting to pull out into the flow of traffic. I'll be traveling along at a constant speed, say 30 mph, with constant pressure on the throttle waiting for my opening in traffic. I will see my opening and floor it. That's when (sometimes) the car seems to get very confused. It doesn't shift back right away, it lingers in 3rd (or OD) and picks up a tiny bit of speed. Then, it hesitates with no acceleration, and then roughly shifts to 2nd or 1st. It feels more like it forces itself into gear and, once in gear, it accelerates like it should.

The biggest issue for me is that this whole process takes about 3 or 4 seconds. That's not very long, but when you're trying to merge onto the highway or cut into traffic, 3 seconds is the difference between being safe and a close call.

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I noticed that in my car, you can feel a slight lurch forward as the transmission downshifts into first when approaching a stop sign. If I am barely on the brakes, I feel the slight lurch but don't hear anything. Under normal braking, that slight lurch happens along with a clunk. You wouldn't hear it with the radio on, but it's very repeatable and with the windows down you can hear it as well coming from under the car somewhere.

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A couple of months ago it starts the slipping at 20 mph part when it is cold and it is shifting ok for other speed. I am in CA bay area and it is better during hot days or warm noon period.

Right now I am opening up the trans for a rebuild. I notice all valves free movement, spring, filter and clutches all look good. I do not know what to look now.

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This was the first jump of the day...When we popped the hood to jump it I noticed that the red wire coming off the positive battery terminal to the power block was frayed and corroded, so I cut the bad end off and stripped the wire to get a good connection. Left the car on a battery tender just to make sure the battery was charged and came back after a few hours and it started right up. Problem solved right?! Wrong...

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Here's a picture of the gauge cluster and all the lights that lit up.

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Here is the fun part. The condition does not exist when cold. After the engine and trans warms up it starts happening. Also, after presenting the condition with a hot trans, I can shift it out of drive and into 3rd and have no problem at all no matter how I drive. To make things more interesting, I can erase the trans learned values with a scan tool and the trans shifts normally for a couple of days before the condition returns.

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