Passat (B5) :: Exhaust Smell In Cabin - Possible Causes?


Feb 23, 2007

I just got my 2000 Passat back from the body shop. I rear-ended an SUV about a month ago and had my hood, front bumper, left headlight, A/C compressor, and radiator replaced.

HOWEVER, now when I let 'fresh air' into the cabin, I smell a strong exhaust smell. When I push the 'recycle air' button, the smell goes away. This leads me to think that somehow my exhaust pipe was cracked/damaged in the collision and is now spewing exhaust gas into the engine compartment - and thus when I allow fresh air (front the engine compartment) into the cabin...I am getting toxic exhaust blown in my face!

Where should I look for signs of an exhaust leak and is there an easy 'trick' to find the leak?

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Phaeton :: Exhaust Smoke Smell In Cabin

From time to time, i get some exhaust smoke smell in the car, when driving slow or standing in a queue.

90% of the time everything it's perfect, but at a sudden moment, the rpm is rising with 50 or so, the instant consumption rises from let's say 1.4l/h to 1.8-2.0l/h when in gear and standing, i get a small vibration and then the exhaust smell appears.

If i'm closing the recirculation, then no more smell.

After 15-20 min, everything get back as it use to be, 1.4l/h consumption, no vibrations no smells no nothing.

This i think happens when the dpf is cleaning and i cought with vcds of a friend when it happened and the exhaust temp was 350 celsius or something. Usually is 200 degrees celsius, so it is a dpf regeneration. Also the car is running smoother after this.

Still..the smoke smell... it's annoying and quite strong. There is no sign of smoke from the exhaust pipes, flexible pipe or whatever. There is no sign at all anywhere.

I have a small theory but i don't know from where to start. Usually the catalyst temp is 200 degrees. When it's 350, it expanding more, or at least the cracks are expanding and smoke+smell is from there...but there is no sign anywhere.

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After I start the car, warm up a bit then drive, there are exhaust fumes that get into the cabin as you can smell them.

It's happening more often now. I have spoken to my Phaeton tech who said that the car has a sensor that goes off and shuts down external air if it notices exhaust uses getting in.

I have been hearing a little bit of road noise on the driver side so I'm thinking some fumes are coming in from the door seal (although it looks fine).

Sometimes it's bad enough that you have to open the windows or you will feel sick. It passes within 5 minutes or so and the car is fine after that. It only happens right after ignition for a few minutes.

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I thought it might be a manifold/exhaust system leak causing the noise and the exhaust smell. Seems to be only when driving aggressively or climbing. Soonest the local dealer can see it is 7/21 (16 days from now). You think it safe to drive?

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After driving the car enough to warm up I turned the vent on and in comes a fairly strong exhaust type smell.

I have driven the car for a little over an hour since the motor swap.

The car is driving fine with plenty of power and no sputtering or rough idling.

I just called my mechanic and he seems to think it is due to the oil that is present on/around the motor/exhaust from the swap that is burning off.

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