Passat (B5) :: Clicking Noise Coming From Dash Area


Jan 5, 2009

2001.5 Passat 1.8t auto 98k.

It sounds as though I have a relay in the relay panel behind the headlight switch clicking on and off while I am driving. I searched the archives a bit and through my own reasoning, I figured it is not related to the hazard switch or turn signal stock ( I could be wrong though).

Description: It only clicks while I have my foot on the accelerator and the car is in motion, never other wise. It is not dependent on throttle location; it clicks the same way regardless of where the throttle is as long as it's being pressed. The clicking stops completely when the throttle is not being pressed.

Because of this, I am unable to locate the exact relay that is making the noise as it is impossible for me to open the door and look at the relay panel while driving. The clicking is some what erratic; It will click, pause for 2-4seconds click again then wait anywhere from 2 to 10 seconds and repeat. It's driving me nuts. Evap? Is this normal? Can it be stopped?

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Passat (B6) :: Noticeable Clicking Noise In Dash Area

So I pulled the trigger and got my B5 a little brother... found an awesome 07 4mo wagon sport package with all the bells and whistles with low miles and at a great price. I just couldn't resist. So far I'm loving the car and the extra ~50% hp over the old 30V

I did notice some very noticeable clicking noise in the dash area. It seems to be related to the Climatronic moving flaps around to change air distribution. At random times it starts clicking (kind of a relay sound) a few times in a row and then stops or sometimes it continues clicking in different patterns. When I press the off button on the Climatronic controls it stops immediately.

I'm kinda thinking that it's probably the normal way Climatronic works in this model but it I'm not 100% sure (and the 2001 was silent in that regard) so I want to make sure that it's not something abnormal (like a flap sticking and the sounds I hear is the system trying to flip it a few times before giving up).

Is the clicking normal or should I have the dealer take a look at it? I'll probably take it in soon anyway to get an alignment (car doesn't pull to the side & tires look evenly worn but the steering wheel is about 5 degrees (rough guess) to the right when going straight.

Anything else I need to look out for with this car? It has about 35k miles and all services so far have been done (incl. oil changes every 5k). No open recalls besides a "silent" service action related to the battery cable or something like that (according to the dealer where the car had been services - I called them up before I bought it). There was no major repair work done to the car like the dreaded oil pump bolt issue. Would that even be a concern for an 07 (car was built in Feb 07)?

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Click Click Click Click pause Click Click.
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Happens for about 45 seconds, and then it's gone and doesn't happen again. It's not correlated to the engine speed or whether the car is moving or not.

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I think that one of them is coming from the passenger door. It is more of a clicking sound kind of, than a rattle. Maybe as if the door panel isn't tightly attached so it moves back and forth a little and clicks.

The other rattle is from the cupholder area.

I took this car to my dealer and they fixed another rattle from the passenger door (claimed it was a screw in the speaker that had fallen out?), but it was replaced by this new clicking rattle. They also claimed they did something to the cupholder to fix it, but it didn't work.

My question is, how the door panels are attached to the car? I was thinking that if it is attached by a few screws I will try tightening those up myself before I go back to the dealer. It would be great if it was just attached too loosely and I could fix it myself.

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I was quite freaked out at first, so after parking my car I investigated a bit and found the noise was coming from the dash rather than from the wipers. After a few hours of digging around on the Internet, I'm 95% certain it's coming from the wiper relay, and that this is supposed to be "normal".

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Which reminds me, if say you could get an OEM (or an ever better aftermarket) wiper relay, and you went to a mechanic to have it installed, would that void the warranty?

I understand there's variations and tolerances exist in manufacturing, but you'd think Toyota would've gotten something as simple as a wiper relay figured out! The 2013 Corolla S I rented for 3 months never had this issue, nor did my mom's 2005 Corolla, or my dad's 2011 RAV4. So why my car?

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[URL] ....

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