Passat (B5) :: 2004 - Fuel Nozzle No Longer Cuts Off Automatically After Changing Fuel Pump


Dec 14, 2010

I worked with my buddy troubleshoot and remove a faulty fuel pump. He received it a week or so later and did the install himself. After this, he states that while pumping gas at the gas station the nozzle no longer cuts off automatically when full causing overflow. He says this has happened at different stations and different pumps. I told him to go double check connections and that everything was sealed. I am wondering what could be causing it..

2004 Passat v6 wagon auto

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Ford Fuel System :: No Fuel Coming From Pump Nozzle?

Working on my cousin's 84 F150 351w HO with a Holley 4180 4bbl and auto trans.

I rebuilt the carb because of sticking floats (that and it was filthy and sitting). It fired up and I drove it to my uncle's shop a ways down the road before even adjusting anything. At the shop, it fires right up, idles great and floats and idle mixture screws are now adjusted.

It has a dead spot right off of idle that's been driving me crazy, and stalls in gear if I'm not careful with the pedal.

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There was just the needle, then the nozzles, then the screw that went in, same as they came out (only cleaner). Wondering where to go from here to get these working again. Going to pull the nozzles off and see if there's anything obvious going on in there.

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I needed to fill up my tank, so on my way home today I went to a gas station filled up with 87 octane fuel. The fuel pump automatically stopped after about 5 gallons. I had less than a quarter tank, therefore my car should not be full with 5 gallons, according to the manual the tank is just shy of 12 gal. I know my prius has the shrinking bladder or whatever since its a g II, but this is a little extreme. According to my car, I've been getting an average of 35 mpg.

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