Passat (B5) :: 1999 - Lower Control Arms Breaking At Ball Joint?
Feb 28, 2010
My daughter has a 1999 Passat 4cyl.... In the last year I've had 2 lower control arms at the front ball joints just break away. Lucky it has been when she was either stopping or at very slow speed.
On inspection this looks like a very unsafe design flaw. The aluminum control arm is strong except for the light metal around the ball joint it's self. If one of these let go at speed it could be fatal!!
What causes the break other than normal wear and is there any signs before one lets go?
View 3 Replies
Advertisement
I'm halfway through replacing the ball joints on my '03 F-150 4WD. When I pressed the new lower ball joint in, it's snap ring groove is ~1/8" above the top of the lower control arm surface. These are Moog 8695T joints. I've taken them in and compared with another new joint at the parts store and they seem to be correct. This implies that the control arms are not correct- they're too thin where the joint presses in. The old joints sat the way they should, with the snap ring flat against the arm. The old joints are definitely different than the 8695T's- they are shorter from the shoulder of the joint to the snap ring groove. I'm guessing that now I'll have to replace the lower control arms, as well.
View 11 Replies
On a level-of-difficulty-scale from 1 to 10. 10 being the most difficult. How difficult is it to change the upper control arm and the lower ball joint?
View 3 Replies
I need to do both lower ball joints. is there a write up or process to do it? do I have to remove the whole hub assembly/knuckle thing or can I do it with all that stuff in place?
View 4 Replies
I have replaced my ball joints and now putting everything back together. I am having trouble tightening the nut on the lower ball joint, the joint turns with the nut as soon as it starts to get tight.
View 2 Replies
I have recently replaced both tie rod ends and found out when I took my truck for an alignment the mechanic stated that I had bad driver side ball joints (upper & lower) I confirmed this with SEARS and they stated that it was all the ball joints upper & lowers! the Haynes repair manual (1999-2010) states "ball joints on 1999 through 2013 2WD models were not replaceable".
View 4 Replies
I changed the Passenger side with no problem , the driver side bolt is hitting the transmission oil pan. I am thinking of loosening the mounts and try to jack the pan up to get that 1 clearance or worst case drain the transmission take the pan off remove the bolt and put in fluid in. If I drop the the transmission pan is there a filter in there? also how much transmission fluid does it hold.
[IMG] ....
View 2 Replies
1999 Lumina / I need to replace the lower ball joint. The original one is installed by 4 rivets.
According to the factory service manual, you need to use 1/8 drill bit to open a pilot hole, then use a 1/2 bit to finish it.
View 10 Replies
I am looking for info on how to replace the lower ball joint on my 2013 Sonata. I am not getting the common telltales of a failed ball joint that I would expect.
View 7 Replies
I have a right front lower ball joint very loose and wonder if that ball joint press fits into the lower "A frame". And how is it removed ? What size fork tool needed?
View 8 Replies
I have a 1997 F150 4x4 4.6 liter 140,000 miles. I want to replace just the lower ball joints but my service manual says you can't, that you have to replace the lower control arms. Is there any way around this?
View 5 Replies
I have an 06 F150 2wd that needs both lower ball joints. I've done searches and everyone keeps talking about a big freaking hammer. Can't you just use a ball joint press kit to remove and reinstall these? If no I'm gonna find someone to put them in for me because Im scared of breaking the aluminum control arm. There was also some talk of using some sorta glue on the joints as well.
View 8 Replies
I have been told by a couple of mechanics that the bushings on the lower control arms on my 95 Camry are worn. They recommend replacement of the lower control arms and ball joints.Is this a repair I can do myself? I have reasonable mechanical competency. I figure that I will have to rent a tool at the auto parts store for the ball joint, remove a few nuts and bolts, and bring the car in for an alignment once I get the parts installed.Now my wife is adamantly against me doing this myself. She thinks that I am going to mess this up, the parts will fail at high speeds, and I will die in a fiery crash. She apparently has more confidence in the repair shop grease monkey than her engineer husband. So is she right? Is this a repair which is best left to the shop?
View 7 Replies
I have a bad ball joint? From the diagram it looks like you have to take the lower control arm off which looks difficult. It says don't raise the engine with the oil pan. I supported the engine with the oil pan when I changed a motor mount. How should you raise it? It says remove the two bolts and the nut but don't turn the nut. How are you supposed to remove the nut it if you don't turn it? [URL] .....
View 4 Replies
Replacing lower control arms? I've read a couple places that you don't need a spring compressor. Anything else to look out for? 2000 F150 4.6L 2WD 288,000 miles....
View 3 Replies
Had after market front struts installed by a non-dealer shop on 2006 Toyota Sienna. Dealer service dept diagnosed two months later that the struts were one inch too long and caused damage to the lower control arms. A director for training for the other shop (one of 80 + shops) completely discredits the dealer shop's theory about the relationship between the size of the struts and the damage to the control arms, while admitting the error with the struts. Both sounded credible as I have very limited mechanical background.
View 19 Replies
I get told that both of the front Upper Ball Joint Boots are cracking. Replacement was recommended.
It has 95k miles and never raced - 1999 LS model.
Is this normal on Acura Integra's? Has double whisborne suspension. Should I use Honda part?
View 15 Replies
OK, I've done a lot of things over the years on cars and trucks but never messed with ball joints on a F250SD 4x4 with 160k miles. Found out today when getting new tires that the ball joints are shot. I trust the shop but know I can do this my self. So if I'm going to do this what should I replace? Since I'll be doing this I want to know from those with more time under the truck than me what else should I be replacing at the same time. I have done the front wheel bearings and of course shocks. Just what am I in for and what other parts and brands should I be using? Bushing kits for stabilizer bar? Replace stabilizer bar with heavier after market?
View 12 Replies
I can't afford to replace it now and want to quiet the squealing that occurs only when I turn right. A mechanic sprayed something on there about a month ago that caused the squealing to stop for about a week, but don't remember what it was. It's a 2002 S.D....
View 14 Replies
I'm looking to add a ball joint press/remover to my toolbox. Which one? Do I need adapters?
[URL]
Although I usually make my own tools, it is getting cold here quickly and LOTS to do before winter. I have the front drivers side parts ready to go on, but a tool like this could be very useful ..
Would this work on our Excursions/Superduty? Do I need any other adapters? Is it heavy enough for a couple of vehicles? Not running a shop, but have E350, my Excursion, and now F550 to do. Hence the tool "need" ...
View 14 Replies
My 2004 f250 ball and u joint replacement job is at a bit of a stand still. Tore it down, brought the knuckle and axle shafts to an ex mechanic I know, because he has a 20 ton Harbor freight shop press. He mostly used a hammer, bashed out the old ball joints (I already had removed the u joints). U joint turned out fine.
I did notice the upper ball joint protruded a very slight bit on one side in the knuckle, meaning you could feel with your finger on the underside of the joint and on the one side it is not exactly flush with the interior of the knuckle. I would say it protrudes no more than a thirty second or so.
I brought it home, installed the boots on the moog joints, (the bottom was unusually difficult to put on), greased the joints and hung the knuckle on the axle tube, by a few turns on the lower joints nut. I then inserted the camber sleeve on the top stud, torqued the bottom to 49 fp then the top to 67 and finally the bottom to 150. End result, very stiff movement on the knuckle. No tie rod attached, and it takes to hands to move it from the "stopped" position,(turned all the way). I am sure it is stiffer than when I did the other side.
I tried loosening the nuts completely, same stiffness. I redid the torque sequence, no change. Tried hammering the ears around where the joints seat no improvement. The fellow who installed into the knuckle came and took a look. He agreed the knuckle was stiffer than you would hope, but, he suggested Putting it all together, as he believed they would loosen up before too long. I am not sure whether to try that, or remove the knuckle now, and redo with new joints. Pros and cons to either approach.
My question is : Does a knuckle become more sketchy by the time it is dealing with the pressing of a third set of ball joints? If I finish the install now, will a stiff knuckle action lead to other mechanical wear within a thousand miles or so, while I wait to see if they loosen up?
View 3 Replies