Passat (B5) :: 1999 1.8t GLS Shut Off While Driving - Electrical Failure


Aug 4, 2010

So the other day i was driving down the road, pulled into the gas station and the car shut off and the dash began flickering rapidly.

I popped the hood and the thing that controls the air fuel mixture- when you step on the peddle it moves(sorry cant think right now lol) well it is moving slightly back and forth rapidly also.

I popped the panel under the steering wheel off because i heard a flickering noise coming from it when the key was turned and it was coming from the fuel pump relay.

My question is- is the fuel pump relay something that would just fail and cause the car to shut off. or is it making the clicking noise an indicator that there is a problem somewhere. I looked up the part and it is only 40 bucks, but I am low on money and cant afford to be fishing around ordering parts trying to diagnose the problem.

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It is like the main ground strap is loose and losing contact momentarily. I don't know where to look for this. Engine was replaced 1500 miles ago. Battery and all visible connections seem ok.

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Ford 7.3L Power Stroke (1999-2003) :: Total Intermittent Electrical Flicker / Failure

New ghost in the machine.

Pulled out of the driveway two days ago to go trailer a wrecked car home. Got about half a mile up the road, and my electrical system started flickering. Engine died, dash went nuts, everything is clicking on and off real fast. This went on for a minute or two, then stopped. After a little internal debate, I decided to continue on.

Ran fine for another mile or so. Hitched up the trailer and checked the lights, everything A-OK. Started rolling down the lane and the truck went dark. Engine shut down, no sign of electrical power anywhere. It was as if my batteries had been suddenly abducted by aliens. Truck stayed dark for about 5 - 10 seconds, then like a switch was thrown all the electric came back on. Dropped the trailer and drove back to the house without incident. Not towing a car like this.

Checked the battery connections. Looked really good and tight. Pulled and cleaned them anyways.

Pulled the fuse box out from under the dash and looked for water damage. Absolutely no sign of moisture or corrosion anywhere on the box or anything else under the dash.

Started the truck and turned every electrical item I could think of on. Truck sat and idled for 15 minutes without a hiccup. Voltage at the batteries was normal. I wiggled wires everywhere with no effect.

Decided to quit for the night. Got into the truck to move it to it's parking spot and POOF, all went dark again. Engine died, heater blower, radio, headlights, interior lights, all dark. About 5 seconds later, everything came back online.

No CEL. No other symptoms. She was either running perfectly or had no juice at all.

I drove it last night to the mechanic I use. 7 miles, bumps, potholes, stop and go traffic, no issues.

Just spoke with the mechanic. They can't reproduce the problem. I told him I can't reproduce it on demand either. I asked that they put it up on the rack and check all the ground points.

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2 Faults Found:
012555 - Low Pressure Fuel regulation: Fuel Pressure Outside Specification
P310B - 001 - Upper Limit Exceeded - MIL ON
Freeze Frame:
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I cleared the MIL and its off but its still throwing the second code.. What would cause this? failing fuel pump?

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Luckily the car will start again - pop it into neutral and turn the key, stick it back in 5th gear, and keep driving. Previously, but not lately, from a cold start the car would start up briefly (1 second or so), then kill, and if then if you crank it again it would start right up. Not sure how it relates to the issue while driving, but it could be relevant.

I have heard it might be the fuel pump going bad slowly. Not sure on this, haven't replaced anything there yet (cost/time)I have heard it could be an electrical relay (can't remember the exact name) but I did replace that, and still having the issue.

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Cigarette Lighter
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