Lexus SC430 :: Crack In The Middle Of The Inside Door Panel


Dec 21, 2013

My '03 driver's side door has been opened enough, and unfortunately with force when it catches a wind gust or opens downhill, etc, that it's actually resulted in a lengthening crack in the middle of the inside door panel. There are two hinges that are fine, which actually keep the door attached to the car frame.

In between, on the higher side of the inside of the door, there's a 'stopper' bolted to the door, with a bracket 'inside' the door. That's where the force of the door opening is applied to the door itself, and where the crack has appeared. It's already a good 4-6 inches long, and presumably will keep going.

In my head, the options seem to be:

-wait for the stopper to fully rip a piece of the door off, at which point the door will open all the way into the car itself.

-attempt a small scale weld 'in place' with a small overlay strip across the crack.

-pull the door all the way apart to where the welder felt more comfortable doing a solid repair job.

-find a replacement door altogether.

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