Lexus GX 2004-09 :: Noise Like Telegraph Clicking In Random Intervals Behind Glovebox?


Aug 31, 2014

So I started hearing a noise that sounded like a telegraph clicking in random intervals. Some days, no sound while others I thought I was an old Western Union Office. Now the sound has progressed into a sound that almost sounds like a small compressor. It sounds at each start up and then at different points during the drive. I have traced it back to this device. It sits to the left of the Air return behind the glovebox. I have two pics to illustrate. It is the black box with a small wiring harness plugges into the top. On the left side there is a cylindrical white piece that is part of this device. Everything in my car works so not sure what this thing does. It looks like a royal pain to get out as one of the bracket screws is down in the back so that screw will be tough to get to without dropping the blower housing. That may require pulling more things like the dash when they replaced the evaprator.

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We have a 2004 Excursion limited edition with 6.0 diesel. This is a recent purchase for our family. This is our first ever Ford and our first ever Diesel.

Now that we are transitioning into colder weather, we recently tried to place the air from AC to Heater. When we tried, we noticed a clicking or hitting noise from the passenger side behind the glove box. When we stopped the air, the noise stopped. When we kept it on the AC, it stopped. Last night we tried to replicate the issue to get more info and we saw that now its stuck on heater and we lost the AC cold air. The module that is making noise is behind the glove box. It is not coming from the actuator that moves air from the feet to the vents, but it is to the right of the actuator and has a plug with about 4 cables plugged into it.

Questions:

What is this module so that I can order a new one?

Does this sound like a bad HVAC blend door actuator? (not trying to steer it that way if its not.)

Any videos on how to replace it? I only see one bolt that mounts it and it appears to be about 8 mm. Is that the only thing holding it?

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