IS F (2008-2014) :: Slight Tick When Rev The Car / Crack In Exhaust Manifold
Apr 1, 2016
So I believe I have a crack in the Exhaust Manifold... When I rev the car I can hear a slight tick. I had taken it to a shop to do a muffler delete and said that there may be a leak or crack somewhere. The tech said it wasn't too bad but it may be something to keep an eye on. My question is, what would be the best route to go? Is this a common issue with the ISF? I was thinking if it was also possible if it may just be the gasket, which the tech also said it could be. I have a 2008 model with about 113k miles on it.
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A mechanic reports a "hairline crack" in the exhaust manifold, and that things there (what things???) are all rusted and there might be problems removing manifold. Son's Internet research turns up lots of cases of Volvos with broken bolts from trying to remove rusted manifold. (Of course, you only hear about the bad ones.)
Son says he does not hear any noise (popping) and he does not smell any exhaust. Can we let it go? Is there a stickum repair we could try? (I was thinking of the high temperature cement I used on furnace flue metal duct, but I suspect it would not hold the pressure of the exhaust.)
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F150 EcoBoost. Last week in PA we had temps. Above 90 with humidity and dew point in the seventies. I tried to get out every afternoon and drive around. I did local and highway running. I had no problems at all with the condensation build up in the CAC.
Either this truck is not going to have that problem or it is the terrain of w.PA. This place is so hilly that you just can't cruise around for a long while and I like to hammer the throttle a lot. Truck was built 9/9/2012.
On those hot days I could feel a slight tick in the steering, barely noticeable really. This week it cooled down and I went to the same place at the same time on the same road and there was no tick in the steering.
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2008 2.4 GLS auto, 64000 miles
Only taken this car on 2 highway road trips. 2 years ago = 34mpg on 900 mile trip (@36000 miles), last week = 31 mpg, EXACT same trip, this time in December, last time in September. Other difference - slightly perceptible tick noticeable if I stand in front of car idling.
Bought July 2009 (almost 24 months old) @ 32000 miles, oil changes every 3000 miles since, tranny fluid at 60000.
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I currently own a 2009 F-150 XLT, ext. cab, 4X4, 4.6l, 6R80 trans. Surprise, Surprise I have just developed an exhaust leak at the manifold collector. After some careful investigation, I separated the pipe from the manifold and the sealing surface is totally rotted away. I cleaned it up as best as I could and slathered some muffler cement inside the joint to seal the leak. It is about 80% better but will get worse again I'm sure.
I visited my local Ford dealer and talked to a friend I have working there and he said Ford has known about quality issues with manifolds for years and he was surprised that the manifolds lasted 70k miles.
I am hoping to use the truck as is through the winter and in the spring I am going to install these headers:JBA Headers - Reviews on JBA Cat4ward Exhaust Headers - Stainless, Ceramic & Chrome Finishes
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This tuner:Bully Dog Triple Dog GT Tuner (49-State Legal) - Bully Dog GT Tuner Reviews on Gas Programs for Dodge, Chevy, Ford & Nissan Trucks
I already installed a Flowmaster American thunder catback exhaust system about a year ago...
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I was checking the oil in my truck yesterday. I noticed the passenger side exhaust manifold was flaking rust. I mean flaking bad, big chunks coming off. Even the heat shield was rusted bad enough that it is barely holding on. Looks like in a couple years will need replaced. I have never seen this on my other Fords.
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I noticed a bunch of dried coolant during my last oil change, ended up tracking it to where the upper radiator hose meets the reservoir. It's leaking a few drops per week, but it's enough to be irritating. I was only able to catch it by feeling the underside of the hose.
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I have V6 Tdi -08 and my car has developed a tiny leak on the right hand side exhaust manifold. The purchase price for a new manifold is not to expensive but I now wonder difficult it is to replace considering how tight it is in the engine bay. If the engine has to come out in order to have it replaced or repaired.
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I have lots of info these manifolds. Have gone through four including both sides twice. This last time it seems the manifold has a crusty residue on the inside. The mechanic says it may be a bad head gasket.
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Actually developed a crack and subsequent leak in a pipe running lengthwise, so assume the factory weld over the years went bad. Since it would be a weld overhead, wonder what method would be best? Would oxy acetylene work or mig? I don't have a tig so that not an option for me.
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2005 Supercrew and my passenger side exhaust manifold was leaking. Son of a mother duck that was a joke to get removed. Front two studs broke off about 1/4" below the surface. Manifold is not cracked but putting a straight edge across it's out of plane at least a quarter inch.
Had planned on the dorman manifold but read some poor reviews about it cracking in less than a year and being warped out of the box. There is an ATP manifold with very few reviews but all good. Or just bite the bullet and do shorty headers? The driver's side looks a lot easier to access.
These trucks really weren't designed to be worked on after assembly were they? I had to invent new cuss words. Looks like Ford manifold is disco'd...
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Truck has 107 thousand miles; had to take it in for an manifold exhaust leak. Mechanic said bolts are so rusted they break.
1) was there ever a ALERT from ford about these bolt's?
2) Thought i read ford had stainless bolts for this problem...
I've had F150's only since the mid 70's and this 04 has cost me more in repairs than ANY previous F150..
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2004 SCrew, FX4, 5.4 ... I had the dreaded exhaust manifold leak on the passenger side. After reading the horror stories of this repair and living in the rust belt I decided against fixing it myself. I took it to a local repair shop to have done. Initially the mechanic could see that the front 2 studs were snapped off (before even trying to remove them).
After a full day of fighting the studs (engine loose & lifted up) everything is out but the front 2 studs. the top one has about 1/2" exposed, but it is frozen in place (penetrate on it overnight). The biggest problem is the bottom stud. it is broken off about 1/8" below the surface of the head. The guy doesnt have a small enough right angle drill to get between the frame & head to attempt to drill it out. I will gladly go buy a drill for him to do this, as it will likely save me money if it will work to drill out the stud.
Need to get the 2 studs out, particularly the bottom one, or what right angle drill may fit in there?
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My '08 S.D. (5.4) has a cracked exhaust manifold, which I've heard is fairly common. Crappy Ford design. The local dealer has them in stock (imagine that, just like the 'non-bad' coil caps from some years ago, that they were instructed by Ford to keep at least 10 on stock at all times) for the passenger and driver's side. What are the part numbers?
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I purchased my 2008 Explorer Ltd about 4 months ago with a 4.6L and 63k miles. I use it for towing a small travel trailer, so I don't put many miles on it. It's got about 66k on it now. According to OASIS, it has had all MFR maintenance performed up to the 60k mark.
In the past two months, it has developed a "sound" on startup. it goes away after about 75 seconds. To me it sounds like a typical exh manifold leak. That "3 cylinder, putt putt putt tractor" sound. There is no apparent affect on performance. It is definitely coming from the area of cyl #1. I have a recording here.
[URL]....
It is the "higher" of the sounds. The lower pulsing/whooshing is just regular engine noise. You can hear the regular engine noise as the camera pans to the back of the car.
What puzzles me is that the exh manifold sound goes away after 75 seconds or so. Holding the tailpipe shut for a bit builds up lots of pressure quickly. Do you think it IS, in fact, an exh manifold leak, and it seals up with thermal expansion as the engine worms up (75 seconds)? Is this a typical issue with the 4.6L
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is there a set of headers for my 2008 f250 5.4 rwd that will install somewhat easily without me throwing tools across the garage? I see a lot more options for the older trucks. I have a pretty annoying exhaust manifold leak and I figure I might as well throw some headers on if im gonna be in there. I really want to go for sound rather than power. I think I saw a set by flowmaster that looked decent.
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I have an 06 with a 5.4 with 70k on it and I have already had to do the exhaust manifolds twice, once covered by warrantee at 19k, then again around 40k and now at 74k I have a major leak from the left side manifold again
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Our F-450 with 102000 miles lost both turbos also broken exhaust manifold bolts. This truck carries tools fuel tank and sometimes skid loader on trailer. Heard lots of bad things about 6.4 liter motor now first hand experience. Asked dealer if 6500.00 bill could be reduced since so close to 100000 mile warranty and was told nothing could be done. Can not afford to sell truck now also have two other Ford F-250s newest one 2012. Is there any other approach that could be taken to get some relief from this expense.
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I got a 08 ford f450 sd in the shop with a cracked abd broken bolt in the driver's side exhaust manifold, any tips tricks on getting it out,I have everything loose but I can't for the life of me get the egr cooler out of the way to access the top bolts to the manifold so I can replace the manifold, or a link to a service manual would be great.
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I have a 2000 F-150 xlt off road with a 5.4. I have owned the truck since 2001. The truck has 170K miles on it and I change the oil between 3-4K miles. The last couple oil changes I have I have noticed I haven't been draining as much out as I usually do, this past oil change was about 3 quarts low. I thought it was very odd. The truck runs great and does not smoke or leak oil.
This morning I got in and noticed a tick or slight knock, thought maybe it needed warmed up. After a minute. I shut it off and checked the oil, to my surprise there was next to no in the engine! This has me very worried now. I haven't checked my coolant since last oil change so I'm not sure if that's where it's going. Where to start looking, I'm missing like 5 quarts of oil in 3300 miles. Again the truck run great and does not smoke at all. I was getting ready to change it this weekend, always run high millage 5w-30.
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I have a 97 Expedition with the 5.4 engine and 160k miles. Recently while having other work done I was told that I had an exhaust manifold leak due to broken rusted bolts.
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