Golf V R32 :: Power Loss / Metallic Noise From Exhaust


Oct 15, 2013

Ive been noticing my R32 getting progressively slower the past few weeks. Disappointing as I was hoping the cooler weather would be making it feel a bit faster. Started off with just a little power loss now it feels like the car just does not want to go anywhere. I'm think clogged cats as the exhaust is sounding now (very metallic and raspy) but wanted to check if there was anything else I should check into first. Car has 83K. Any other symptoms to check for? There is no CEL or codes.

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Just purchased a pristine 2011 GLS with very low mileage. The car is essentially mint (garaged + well cared for by previous owner), but has one, occasionally noticeable issue: once warmed up, a very loud metallic buzz/rattle noise is heard from the rear of the car, particularly under low RPM acceleration. I've had many cars in the past with similar noises, which all turned out to be loose heat-shields at various locations along the exhaust systems. With this in mind, I've felt all the heat-shields on my "new" car, and they all seem to be securely in place - though some (especially the rear one over the muffler) seem to be minimally supported by design, and could potentially be resonating with certain exhaust frequencies.

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Santa FE SM (2001-06) :: Loss Of Power And Black Smoke Out Of Exhaust

Initially I used to get cutting out of the engine randomly whilst driving which everyone believes is linked to an ECU issue i believe...I added some reddex fuel cleaner and that seemed to clear the problem up for myself which is a diesel 2.2 ...

However I was beginning to have starting issues where i would need to pump the gas to get the car started...I changed the battery and the glow plugs and yet i was still having issues. I had the air intake and filter looked a diagnostic test run both showing no issues and then one day I was driving and suddenly i got a huge loss of power and black smoke out of the exhaust....Seriously i had no grunt and i was a hazard to cars behind me....!!!! It was weird how first thing in the morning it seemed fine but later in the day i was getting this problem over and over again and eventually the car wouldnt start without a jump from another vehicle..

Any how i took it to various garages but in the end i took it to Rockar Hyundai at Dartford (i cannot recommend enough) but simply all they did was look at the fuel filter and saw that one of the injectors were faulty...After changing this the problem still occurred but again only when the car was warm...They then looked at the pipes leading to the injector that was faulty and then found that there was a crack/split in it and obviously when cold it was sealed but when warm was opening and i believe letting in air.... Anyhow they have changed that and the car feels great and no issues...

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Golf IV R32 :: In Cabin Noise When Accelerating / Deep Metallic Grind Noise But Car Drives Fine?

I've been working on my car for a few weeks now and I've been doing my best to figure out. The source of this sort of 'metallic grinding' that I'm hearing within the cabin. I cant seem to pinpoint where it's coming from within the engine bay with the hood open (maybe due to the magnaflow exhaust diffusing the sound from the outside of my car). I can easily hear noise when I'm inside however with indications its coming from the lower central area of the engine bay. I drive an '04 Volkwagen GTI 1.8T

In the days I've been working on it I've replaced the:

1. Timing Belt (and tensioner pulley/tensioner dampener)
2. Water Pump
3. Serpentine Belt
4. Thermostat (and housing)
5. Clutch disk and flywheel (from a SMF to a LUK DMF clutch)
6. CV Axles (both drivers and passengers)
7. Clutch Cylinder Slave
8. Wheel Bearings (front left and right)
9. Rotors (Front Left and Right)

Diagnosis**

The car starts without any problems just as it use to prior to the replacements done. BUT it's once I get the car moving where I begin accelerating I start to hear a dull grinding noise/rumble that becomes more and more apparent the faster I go. It seems the sound is directly correspondent to wheel movement upon accelerating. Nevertheless I could be wrong.

I had a friend tag along to diagnose the sound and to him it sounded similar to the "tunneling of air not being properly sealed" but to me it sounds like a metallic grind. My friend also mentioned that he felt it was louder towards the passenger side in contrast to the drivers. As mentioned before the sound is reproduced anytime wheel movement occurs. I've checked torque spec for every replacement job done to the car so there are no loose bolts/nuts/brackets. (but there are exceptions, which I will get to).

Knowing that I've replaced both of the wheel bearings (and hub assembly) I can only assume the sources isn't from there. But I do admit a few mistakes while I had the car on jacks.

1. During the timing belt replacement I thought I would need to remove the exhaust (because I felt it would interfere with the lowering of the engine) so I, (without success), tried to remove the connection between the "bend of the exhaust" to the manifold which were 4 'turbo studs'. I had the worst time with the removal of studs but I was able to impact one them off, and as I tried another the strength of the impact broke one them half way through (meaning that I was able to unthread it a few threads but it snapped in the process, so I would need to somehow drill it out in order to replace it). This is where I gave up and did my best to install the one I had removed. Which I could only get threaded half of the way in.

-All in all I have 1 broken stud that still making a connection, and 1 protruding stud out of the 4 that connects the exhaust to the manifold.

Question: Can this be the cause of the sound? Without the full connection of 4 studs bolting exhaust to the manifold? Can this be the sound That my friend was referring to as the "tunneling air not being properly sealed"?

2. The second "mistake" isn't necessarily a mistake but a fault I found later that has to do with the Passenger CV Axle. I read a few forums here and read that it could be a problem with the axles, so I put the front end on jacks once again and found that there was a bit of movement of play on the axle shaft itself. In detail, the 2 connection points for the axle both at the Output differential flange and Hub assembly are secure and torqued to spec without any loose bolts.

BUT the rod itself seems to shift about a 1/2" between these two connecting points.

Question: Could THIS be the problem? With this type of 1/2" shift in the rod is it possible it can recreate the dull metallic grinding I'm hearing so much?

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Golf V R32 :: Intermittent Metallic Clicking Noise From The Middle Of The Car

I think I have a bad prop shaft CV joint. The car has been intermittently making a metallic clicking noise from the middle of the car. It can happen at any speed, a slow crawl to the highway. The frequency is completely tied to speed over the ground and seems to be once per revolution of the prop shaft. I put the car up on a lift yesterday and slid back the heat shield under the CV joint and bearing in the middle of the prop shaft. There is grease there that looks like it was thrown off of the shaft. Can the CV joint be replaced by itself or am I looking at replacing the entire prop shaft assembly?

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Golf V R32 :: Noticed Slight Non - Metallic Vibration Noise

I know it's stupid but rattles and vibrations in an otherwise quiet car drive me absolutely crazy.

So, driving I have noticed this slight non-metallic vibration type noise. It seemed to come and go. So I emptied the car thinking it might be something I was carrying around. No such luck. Turned off the climate control, still there. I had the better half drive while I searched. I could never really see anything but thought it sounded like it might be either in the dash or around the floor area. Totally frustrated I unbuckle my seatbelt and crawl into the passenger floor head first. Nothing on the passenger side. I glance over to the Driver side footwell and notice the slightest vibration from a panel that covers the steering shaft as it goes through the firewall right behind the pedals. Aha! A plastic panel being held in place by 2 plastic type screws that are both loose. i tighten them down with a straight screw driver when I get home and silence! The rattle goes away. You might look at yours as well. I think this might apply to all Mk5 cars. Finding/Fixing a rattle like this for me is like finding money.

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Golf IV R32 :: Light Metallic Noise Coming From The Lower End - Bad Flywheel?

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Found the FW loose all 10 bolts about 1 - 1.5 turns out but at this point decided to remove to make sure nothing else was the problem.... Backside of DMF. found this spacer/sheild that is staked to the backside of FW that sits against the block all shredded.. Now to my question like I said the car was running fine ..so do I need this or can I slap this thing back together w/o this shield or is it really necessary.... cant swing the money right now for a whole new DMF / clutch kit

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They are talking to VW tech assistance, and trying to figure something out. I really love this car, but if VW says there is no fix for it, I'm weary about possible future issues without fixes too. Apparently it has something to do with the length of the flex pipes and the material its made out of. He was saying one possible solution is stiffer engine mounts. We'll see where this goes.

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It is when you first start the engine, it has been described as a can of marbles being shaken or popping noise, maybe a metallic knock.

I have 17K on the truck now and this seems to be getting louder and more annoying. Sometimes it is louder than other times, and sometimes I don't hear it at all. I have always changed my oil right at 5,000 mile intervals. Fuel Filter at 13,500.

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I took it to the dealership on a rainy day, so they couldn't see the loss of power with the car breaking loose, but they didn't find anything. I'm bringing it back this Friday to see what they can find. I talked with one of the service guys today and they think it may be a drivetrain problem. Supposedly no loose hoses and is holding boost normally. Any leads to what it may be??

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On my way to the gym with cruise control on ~74 mph on the highway I had sudden power loss, EPC light came on and power returned although felt reduced. When I left the gym it was off and I made it about a mile when under acceleration it hit at about 3k rpm, again sudden power loss and EPC light, power returned reduced. Drove about 5 miles to work and did a little googling with a million results.

When I left work to go home I made it about ten minutes into my drive before it happened. This time the CEL came on. I was able to drive home and back to work again this morning but I keep having power shutters followed by the EPC. I haven't had much time to dig into anything but I checked the connection of the coils and the intake connections with a flashlight at 4:30 this morning. Thinking it might be the MAF only because I recently installed the K&N and have read the oil can kill MAF's and I might stop to get a can of cleaner on my way home to try that route.

IF that doesn't work maybe I can get it on a Vag Com in the next couple days to get it sorted out.

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Car feels dull under load. Called dealer for advice (I'm tight with the owner, the tuning shop was closed at this point) and said that I might have a fuel pump or cam shaft problem. Car was fine before service.

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I know that the power loss on engine is "normal" with the AC, but in mi case, seems excessive, and the fuel consumption, when the AC is on is vey high too. I think that maybe the compressor is stuck, but I'm not sure about that.

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Severe loss of power, sputtering bad. when i shift, the car revs a bit. installed new O2 sensor due to a rich code and a out of range code. Now the EPC light is on with an implausible brake switch signal. Replaced switch still comes back on. Still running like poop. Changed the plugs also about 1k back. I just ordered a MAF.

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