Golf IV / Jetta IV :: Thermostat Replacement / Constant Leak From The Housing
Jan 18, 2010
Finally got around to replacing my Thermostat because the DIY here made it look so much easier than removing the alternator and such. Did everything exactly as described and after assembling everything with the new t-stat and O-ring I am getting a constant leak from the housing. I tried removing everything and reassembling...all the bolts are tight. Plastic housing isn't cracked and seems to be in great shape. Everything lines up properly but coolant is just running out of the bottom of the housing. Am I missing some magical trick here?
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My explorer with 4.0 sohc is starting to leak fluid out of the thermostat housing. How hard is this to do and what can I expect in cost to do it myself. I dont drive this explorer but about 2 miles each way to work as I live on a military post. I have been putting it off ( just keep adding coolant and water) every couple of days. I have noticed that the engine temp doesnt not get up to half way like it use too. Maybe 1/4 of the way on the gauge now. I have always flushed coolant system very two years. It is starting to get some rush in the overflow bottle now too. Other then that she runs good and no other engine issues. She does have a 136k on her.
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I have a coolant leak coming from I am assuming the thermostat housing or thermostat. My question is, is there a gasket behind this that I am assuming is bad or is the thermostat bad.
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I have a 95 skylark 4 cylinder, i have what appears to be a coolant leak from the thermostat housing and i also have coolant mixing with my oil. Can the leak from the housing cause the coolant to mix with the oil? If not what else could be the issue?
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I set out to do a coolant flush but ran into an increasing number of problems. When I went to replace the thermostat I discovered one of the three bolts would not come out due to the inside thread on the thermostat housing being stripped. I purchased a brand new housing and O-ring.
When I reinstalled the thermostat (also Motorcraft brand) with the above O-ring and attached all the hoses I had a severe leak between the thermostat housing and the intake hose connecter. I diagnosed the problem as the O-ring slipping off of the lip or ledge inside the thermostat housing and not sealing all the way around.
The Motorcraft O-ring seemed like the diameter was too big for the interior lip of the thermostat housing because the ring would pop up on one side whenever I tried to fully seat it on the interior lip. I went to AutoZone and purchased an orange Duralast O-ring, and while it seemed to be a little smaller diameter than the Motorcraft it too slipped off when I tightened down the housing.
I have tried everything, and every time I tightened down the housing I did it very slowly and carefully doing an 1/4 turn at a time with the three bolts but still the O-ring would slip off.
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So I noticed when I check the oil, there is a very small amount of water at the end of the dipstick and also water mixing with oil around the oil cap. It is not much water at all, but my first thought was head gasket. I was loosing very small amounts of coolant, but found a small leak at the thermostat housing....The truck runs fine, idles fine, no bubbles coming from the radiator at startup, no moisture from exhaust. It seems to be using more oil than normal, but I drive it 100 miles a day still and no major issues other than the perplexing bit of water and oil mixing. Could it be a tiny head gasket leak? What else would cause the water and oil to come together.
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02 Jetta 2.0L that I changed the thermostat. o-ring, and cover on when I first got the car about a year and a half ago.
I see dry g12 coming out from behind the cover and my coolant bulb had dipped quite a bit in recent weeks requiring a refill. What is most likely the problem here in such a short period of time? I've only put like 10k miles on the car in that period. O-ring couldn't have seated wrong because wouldn't the problem have been apparent immediately back when I did the job? Maybe I need to re-torque the cover? Cracked cover?
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I'm trying to figure where the coolant leak is. Appears to originate on the driver's side front, right near the thermostat housing. Since the engine tilts back the entire drivers side is wet. The thermostat gasket appears to be OK, but it does have a lot of miles on it.
If it's not the thermostat then can coolant leak from the cross over tube. And is the cross over removable without taking off the intake. There appears to be a bolt coming up from underneath on the passenger side.
Also, does coolant flow through this plastic intake. If it does, then the leak could be some where else, if not, then it's probably the thermostat.
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I have a real problem with 2000 Ranger, after changing the upper radiator hose and thermostat, I now have a pretty constant leak from the gasket between the thermostat body and engine. Appears to be something that is triggered by the thermostat opening, so whatever the leak, the thermostat is blocking it.
I've changed the gasket, cleaned the mounting surface as good as I could. Tried re-torquing the bolts, but on that score - what is the torque specs for the 2000 3.0 liter Ranger?
But ultimately, what the heck is wrong here? This should be a pretty brainless operation really. Am I tightening the connection too much and cracking the gasket? I guess that has just occurred to me, although the gasket is not as stiff as a typical fiber gasket is.
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My serp belt started squealing so I pulled the thermostat housing to inspect the rubber gasket. It looked OK, but I cleaned up both surfaces and replaced with a new gasket, and put it back together. The housing was replaced just a couple months ago along with new hoses. It was not corroded and OK to reuse.
Started the truck up and saw a slowish/steady drip of red Cat ELC dripping on the driveway. Opened the hood up again and carefully inspected around the thermostat housing - no coolant is leaking there.
I did notice the same slow/steady drip coming from just behind and beneath the thermostat housing. See in pic, this is where it is dripping. One other question, what is this plug for on the side of the water pump?
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So I was replacing thermostat in 98 lumina 3.1 and use the wrong bolt for the upper bolt on the housing and it broke where it mounts onto the block. Now the housing won't seal over thermostat and just spread coolant everywhere... Is there an easier and less expensive way of fixing or do I have to get a whole new motor?
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I have recently bought a MK VI Golf and my brother hit a metal bin while he was trying it out. This cracked the indicator lens and the indicator is broken. I'm trying to replace the bottom housing which is stuck with the indicator, however I can only find videos on removing the upper cap or removing the actual mirror. The part I have bought to for the replacement is this:
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'06 powerstroke, 215k stock
Doing a coolant flush, took the thermostat out but cannot figure out how to get it out of the housing.
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Bought a 04 GLI had the bad engine, had the engine installed sat at the shop for nearly a year. Towed car to my house to finish it and now I am running into their lack of knowledge and fixing their crap. Now the current issue...On the thermostat housing, a nipple that comes off the side has nothing connected and leaking coolant.
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Came out of a turn, went to grab third, clutch went to the floor and didn't come back. Stopped, pumped pedal for a bit, managed to get into first and milked it home. There's nothing leaking, but fluid level was low. I topped fluid, pumped pedal and bled the block at the tranny, pressure came up and I was able to engage gears. Pulled into garage and same issue, no pressure and clutch won't disengage. Pedal is soft. I'm thinking I managed to get some air in the system. Question is if the slave failed, wouldn't I have a leak at the bell housing?
Do I have to drop the tranny to bleed the slave? Also, my stock clutch on APR stage 1 was doing ok before this issue. There was chatter and/or other noises in the clutch at take off but no real issue with slipping. I'm thinking I'll go ahead and replace the clutch. I'll be dropping the trans on a rack in my friends shop.
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Tried to flush it and got as far as draining everything. I can't hook up my T and begin the flushing process because I can't remove the thermostat. I have a buddy who can get the bolt out but I'd have to be able to drive the truck to him. I've tried just about everything to remove it. I did manage to find some replacements for when I do get the last one out though .Is there a way to still flush this thing like maybe just hook up the hose to the t and run the engine with the heat on to open the thermostat?
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I have a 2002 Caviler. Somewhat recently the car has been not staying at a constant temperature. It will rise above the middle (where it would always just stay at until recently) a notch and then go down a notch below the middle. I have never replaced the thermostat and I have had it around 8 years and the car has around 60,000 miles. Did replacing the thermostat fix them?
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Today I replaced my thermostat and thermostat housing. I happened to be unfortunate and cracked my dipstick tube (probably should be replaced at 135k miles anyways). I know I can get it at the dealership, but it's pretty far out of my way and wouldn't mind just ordering it from ecstuning or something.
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So I replaced my thermostat today... to do that I unhooked the negative terminal of the battery, removed the hose off the thermostat housing (I think that's what it's called) and disconnected the switch to the alternator as well as take off the 13mm jam nut holding the wire to the side of the alternator. I reconnected everything up, put the key into the ignition and just turned it before starting the car and the alarm started going off. I disabled the alarm from controlling the lights and horn by unplugging the electrical connector just behind the fuse panel so I could do some errands today. I then disconnected both terminals on the battery and touched them together to reset the ecu.
After reading that holding the key into the door lock until the windows roll down would reset the alarm; this weekend I'm going to hook up my driver side door lock mechanism (been a little lazy) and give that a try.
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So I tried to replace my thermostat and housing and the housing bolt snapped off. Ok so I tried to extract that bolt off and the extractor bolt snapped off inside. I am guessing it might just be easiest to replace the water pump now? I am pretty much at the end of my mechanical rope which is short anyhow.
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My son has a 2002 Jetta, we just changed the water pump and the thermostat. The car will sit at idle and the temperature will stay around 190. When you drive down the road the temerature will rise and when you let off teh gas the temperature goes back down. What this could be, I have tried everything I can think of to fix this car.
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