Golf IV / Jetta IV :: Code P0441 After Timing Chain Replacement - Rough Idle And Reduced MPG


Oct 24, 2014

2001 Jetta GLX, 12v 2.8 VR6 Automatic, 157k miles.

Relevant Info: P0411 code, unknown if associated with my slightly rough idle and recently reduced mileage (down by 3-4 MPG). I see 2 N80 valves, one by the power steering reservoir and one behind the throttle body attached to the fire wall. I removed them both, got a tiny bit of what may have been charcoal out of the lower valve and tested both with a 9 volt battery. Both were closed with no power and open when I attached the battery. I cleared the code and it returns within 30 minutes.

Possibly irrelevant info:

Changed the timing chains 3 weeks ago and the code popped up just afterward. Prior to changing the chains, all I saw was a Cam Position Sensor code that is now clear. The slightly rough idle was present to a greater degree before chains were changed but has improved.

SAI solenoids look good but their little rubber hoses don't look fantastic. Could this contribute to the rough idle or is it not part of the vacuum system?

Ignition coil is new and all plug wires tested to about 6k ohms.

I've looked up other's experience with P0411's and have seen the list of possible causes. Wondering if I'm missing a possible cause, if I can test the system further without having to buy parts etc, if the reduced mpg's and rough idle are related...

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What to do if your timing chain tensioner fails and wipes out the valvetrain. Go to www.vwusa.com and click the contact us page. Find the link for "online chat" and open a dialog with a vw rep. Have the vin, milage, purchase date info handy and tell them what happend.

Maybe I just got lucky, but I thought my (second owner) 2012 GTI with 46000 mi was toast, the rep (Bill H) told me not to worry and set me up with a case number and the location of a dearship that will confirm the damage and replace my engine.

My experience is in direct opposition of what I have read on forums when people take their GTI's to the dealership first, then after hagling with the stealership managers for weeks on end finally end up emailing vw corporate (which takes weeks to respond) and finally having the issue resolved.

Of couse, this is only if your car has not had the warranty run out. I thought that being the second owner voided the powertrain warranty...again that was false.

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2.slow bev engine / 2004 golf gl / 105k miles

The car sat in a garage for 9 days. It had no problems before. Now I have a p0441 code that comes back after being cleared, and an intermittent gas cap light. Is there a typical problem that causes this?

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I have a new style 2004 F150 XLT supercrew with a 4.6. Well, I just hit 300,00 miles earlier this week. The truck has performed pretty much flawlessly over the years (and still does). I've replaced front hubs, IWE's, brakes, fluids, etc, but have NEVER opened up the engine. Is it time to replace the timing chain?

First thought is ,yes, like 50,000 miles ago, but... It has some dents and dings and the rust is getting to it. There is 300,000 on the transmission also... Virtually no residual value- If it strands me on the road, it's time for a new truck.

On the other hand, it only burns a little over a quart at 3000 mile change intervals, the transmission seems strong. I just shampooed the cloth interior and detailed it. The thing looks great from the vantage point of the steering wheel.

No engine issues at all- no rattling, etc.

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When "ON" the code I get is P0441 and P0171. The engine hesitates for a second or two,then stabilizes.

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After running to operating temp, if the car is turned off then restarted (like you would at a gas station, which is where I notice this) the engine will turn and turn and turn but not fire. I have noticed that stomping on the acceleration will cough it into life during this procedure. This doesn't happen every time and I have recently run high octane gas during a long distance trip.

106K miles...

Recent p0441 fault codes and gas cap warning light...

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The gas mileage sucks, and when it's idling rough it doesn't "idle up", & will stall if the gas pedal is pressed with 30 secs. of starting. Otherwise it seems to run fine. The coolant temp. sensor was replaced after a CEL indicating it was bad. The CEL went off after it was replaced, but it's now throwing a P1296 Cooling System Malfunction. I have noticed the temperature gauge fluctuates instead of staying around the "middle" since the 2nd water pump replacement, and will run "colder" in colder weather. Since spring is here, the temp. gauge stays around "normal", or the middle.

Some research online says thermostat OR coolant temperature sensor. Since the gauge registers normal now, I'm leaning towards a bad temp. sensor...?

Does the hard start/rough idle and the cooling system malfunction CEL could be related?

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I monitored with oreillys crappy scan tool and the miss only happens at idle. It is not a dead miss; unplugging COP on each cylinder still makes it worse.

Truck idles warm at like 570 rpm and if I hold my foot on the pedal to raise rpm a bit miss goes away.

Each cylinder is logging misfire counts with no rhyme or reason. The only thing odd during the timing job was 4 spark plugs were partially loose.

I'm sure the timing is correct; I used the OTC crank tool and for timing kit. Truck has 150k, front 02s are fairly new...

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Worried about putting the front cover and valve covers on, buttoning everything together and having it skip another tooth because of slack in the chain. Any fix for it or reason why it does it?

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Now I know the timing tensioner thing has been beaten to death. So that's my first thought. However, there was never a rattle or a noise. Nothing like that. Is it possible? All four cylinders have compression. About 210psi. I don't know if that is good or bad. Plugs are worn but look good enough. Not too much junk on them. Coil packs look "newer" and they are the "upgraded" versions. Other than the tensioner what else could cause a p0016 failt?

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