Golf IV / Jetta IV :: Broken Bolt From Motor Mount Bracket
Aug 26, 2012
The other day when i wanted to start the car, I found out my battery was death so i decided to ask my buddy to push me and crank it on gear. Car shakes as normal and engine started, but then i heard a weird noise like if something was rubbing. I turned it off and popped the hood. I found my engine leaning forward and toward the passenger side.
So the next morning, I checked the bay again and i found out that it wasn't the motor mount. Motor mount is ok, but then i found a broken bolt that holds the bracket to the block; the one that goes right next to the water pump to be more specific. Also in the back of the block there is a bolt that hold bracket to the block again and the thread whole was enough weak to break when the other bolt failed. So I did some research and i found that there is a solution for the bolt in back of the block.
What I am concerned is for the on the goes right next to the water pump. It seems that it broke the whole thing including the part where the bolt threads go. I just had a shop install I.E connecting rods, new piston rings, and rebuilt the heads. They put a new timing belt kit and all its job required. I think they might have a bit of fault on this since it had to be removed when they did the timing belt kit. Anyways I don't want to think my block will be a junk now because engine is running like a champ, and that would be a bummer.
-Bolt that is broken in two pieces.-
-And where it is attached to the block-
-Part of the engine where this all goes.-
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Long story short, over torqued the top two stretch bolts and destroyed the threads. We helicoil'ed both holes and put the bolts back in. That was about 4 months ago.
Today both bolts snapped not while moving. We dolly'd the car home and bought a replacement bracket, however all three bolts along the bottom that go into the transmission housing broke off inside.
I'm a tad stuck at this point. I could drill and tap new holes over the existing, but i question whether that is a good idea. My other thought was to get 3 of the larger stretch bolts that go in the top, completely drill out the three that are broken and tap the big ones in. This thought would also require drilling the bracket to make the larger bolts fit.
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When it broke, it was dangling by wires behind my brake pedal, which seems incredibly dangerous. Just wondering how badly I'm going to get hosed on getting this strange lapse of german engineering fixed.
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Here's what I'm referring to:
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Here is link for the pictures: [URL] ....
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