Golf IV / Jetta IV :: 2005 TDI BEW - Auto Transmission Bolts Size / Tool


Jan 9, 2015

I need to take the tranny (automatic) off the old engine (BEW).

What are type/size are the bolts connecting the tranny to the block?

The 2 bottom ones I got out using (assuming) 10mm (?) triple square.

What size (socket/tool) and type (triple square, torx, allen) are the others?

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Long story short, over torqued the top two stretch bolts and destroyed the threads. We helicoil'ed both holes and put the bolts back in. That was about 4 months ago.

Today both bolts snapped not while moving. We dolly'd the car home and bought a replacement bracket, however all three bolts along the bottom that go into the transmission housing broke off inside.

I'm a tad stuck at this point. I could drill and tap new holes over the existing, but i question whether that is a good idea. My other thought was to get 3 of the larger stretch bolts that go in the top, completely drill out the three that are broken and tap the big ones in. This thought would also require drilling the bracket to make the larger bolts fit.

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Golf IV / Jetta IV :: Auto Transmission - 4th Gear Won't Engage

I'll start this off with a few months ago, I went on a trip and along the way noticed that the car wouldn't get into gear. This happened for a few moments, and solved itself.

Fast forward to a few days ago:

So, my Golf MK4 AUTO 1.6L transmission doesn't want to shift into 4th, sometimes.

One and two are good, but sometimes I get quite a lag in between disengaging 2nd and getting 3rd also.

Furthermore, sometimes I get 4th 'semi' engaging, where the engine is revving too much to be fully in gear, but I get power to the wheels and accelerate (slowly).

I did a VAGCOM scan and got the old:

00652 - Gear Monitoring

27-10 - Implausible Signal - Intermittent

I also had a CEL on my dash, which I cleared with the VAGCOM. This removed the light, but of course the error still persists.

I've been reading around, and some people have said the issue is the TCM, but some people have had similar problems and a TCM replacement has not fixed this.

(Just btw, my TCM model is 01M927733LK).

And some people have had good results with solenoid replacements. So, I was thinking of doing a ATF flush, just because it was recommend on some posts, but won't necessarily fix the problem.

Contacted a garage to do this for me (never flushed automatic tranny before) and mentioned the VAGCOM codes, and he said this is a slip code.

So, now I'm not really sure what to do to fix it. Are the solenoids interchangeable? Am I able to switch two gears' solenoids to see if it moves the issue to another gear, proving its the solenoid?

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So my daughter's '04 Jetta SW 2.0 will not upshift and has the engine light on. After having it read by the local shop I have the following codes:

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P0743 Torque Converter Clutch Circuit Electrical Malfunction

P0811 Excessive Clutch Slippage

So what to do? I read a lot about issues about the alleged poorly designed/manufactured stock "Auto Trans Valve Body" and how that seems to be a culprit of shifting issues above 150K.

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This being said, I know that you can do a pan out filter and fluid change, but your only getting about 5L of fluid of the 9L that the 09G has. Or I can pay a local trans shop to do a full flush without dropping the pan by tapping into the in/out fluid ports and flushing everything out. My worry about a flush is that it will take these little anarchist metal shards and put them in a spot where they get stuck and have an all out project X-style party with my solenoids, gears, and torque converter. And the filter still won't have been changed!

Or I do the former where I get the ECS Tuning kit, drop the pan and clean out these little bastards and put in a new filter and not worry about the last 4L of fluid that still might have some of these buggers in it...

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[URL] ....

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It has 150,000 miles....the cars been working just fine untill DEC of last year. I had the dealer check the transmission fluid and they said it was low....so they flushed and refilled the transmission oil...they didnt see any metal but that didnt fix the problem.....

Now i have the car not shifting correctly ....theres a delay when shifting in all gears but it is intermittent, sometimes it shifts hard and sometimes you can just baby the throttle and it wont shift as hard.....once on the freeway the car runs fine......but when coming to a stop you can feel the downshifting.....

I figured it has something to do with the valve body....my concern is the dealerships have quoted me 2000$ to replace the valve-body....the cars paid for and was wondering if i should just move onto a different jetta or fix this one?

If i fix the valve body will this jetta have the same issue later? Also i do have the vacuum pump leaking engine oil....not much can this be fixed while doing the valve body job???

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Auto tiptronic, has no forward gears(acts like its in neutral). reverse works fine and pulls ok ...

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