Golf IV / Jetta IV :: 2003 GTI VR6 - Door Hinge Creaking / Popping Noise


Mar 10, 2005

Got a 03 GTI VR6 and my drivers door kept on making this creaking/popping noise(it is very similar to the creaking noise of a old wooden door or the sound you hear in horror movies but for a lot shorter duration). The sound seems to come up when I accelerate, break take off from a complete stop. I took the car into the dealership and they torqed some bolt on the hinge and the creaking went away. Not a month later the passenger door develops the same creaking. The dealer tries to torqe the bolt on the hinge again and they say it cant be done and that their body shop needs to replace the hinge. They paint a hinge for me and put it on but don't get the door adjustments right so I get a lot of wind noise. Finally they adjust the door right and all is well.

A while later the drivers door starts creaking again! I went to another dealership and did an oil change while I was away on a trip to Toronto and the service technician said he could lubricate the door gasket and that this will take the creaking away. So he did. Now granted that has taken the creaking away but after some rain and 2 car washes the creaking came back in full swing.

I call the dealership to set up an appointment and they refuse to look at the door saying that as far as they are concerned the vehicle is up to manufacturers specs and that they will need to get a VW rep to look at it. In the mean time I call the vw customer care which tells me that they contacted the dealer and that the dealer beleves that the car is up to manufacturers specifications and that the noise I am hearing is normal and that all the cars have this noise.

Now I owned an 02 Golf GL 2dr and never heard that sound. It's been a month and a half and neither the dealer or vw customer care have called to inform me when the VW area rep. will be coming to have a look at the issue. It looks like I hit a dead end with having my issue acknowledged and looked at. Is this really a standard noise on the mk4 2dr platforms ? How I should pursue this issue ?!? Anything ?!

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For context, this started after I just recently replaced my front and rear suspension, plus some steering parts. I replace all four struts with Koni yellows, front CA bushings (with R32/TT), ball joints, tie rod ends, front strut bushings and bearings, and passenger side CV axle. In response to the noise, I also just did the front sway bar bushings, which definitely needed it, but didn't change the noise. I also removed the CV axle and re-greased the inner CV joint--to no avail.

Also, when I have the hood open and push up and down on the front of the car, I can see the cup where the top strut nut goes into will go up and down separate and apart from the body. The driver's side stays in line with the body when I try to the same on that side. Also, that cup is tight on the passenger side, whereas it will spin fairly freely on the drivers side. So, this has lead me to think that perhaps I didn't torque either or both of the top or inner strut nuts on the passenger side.

Here's a (fairly crappy) video of the noise/strut cup .....

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I took it into the mechanic twice, first time they couldn't hear it and sent it back. Second time they said it was likely the CV joint so replaced both on the passenger side.

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Something to get you all in here:

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