Golf IV / Jetta IV :: 2000 VR - Overheating After Bleeding The Cooling System


Apr 13, 2015

Alrighty. I have replaced everything dealing with my coolant. New water pump, mishi radiator, pusher fans, thermal switch, temp sensor, t stat, t stat housing coolant pipes, also new gasket and o rings. All new coolant pentofrost sf. Today I went to bleed the cooling system and waited til it did not suck any more coolant down, and we're no signs of air bubbles. Today when I drove it a to Walmart it began to over eat quickly. I pulled over and looked ubder the hood. Coolant was dripping out of my 19-21 pounds moroso cap. And my coolant hoses were rock hard.

Although my top radiator hose was very hot and my bottom was not, but closer to the motor it was. Like if there was a blockage but there isn't in the hose that goes to the block on the bottom of my radiator. Even with the air flow and my fans manually turned on when I first started the car it was steal overheating. On my vehicle there is not a reservoir it has been deleted. I have just my hoses and my radiator that's it. I don't know what can be causing this to happen. Also I ran an air pressure test and my head gasket is not leaking. Any clue what could be going on????

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Finally got into a Ford dealer and have been informed that the truck has a bad head gasket causing pressure to leak into the cooling system. They suggest replacement of with a remanufactureded engine as opposed to replacing head gaskets, due to the time on the entire engine (who knows what else might be bad?). The vehicle can be driven around town for miles with no problems. But put that heavy load on it and grades and it spews out nearly "all" of the coolant.

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One of the guys at work plugged in his computer thing to it to find out the fault and the code was coming up as 'cooling system malfunction'. He took the fault off so the light no longer comes on but now it makes the most horrendous noise like a grinder or something when the engine is running. I have not driven it anywhere and won't until it has been looked at but just wondered what others thoughts on it might be? Could the noise be something to do with the turbo? Had new cam belt, water pump etc at about 138000/139000 miles (November 2013) and hasn't done more than 10000 since.

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Golf IV / Jetta IV :: CEL For Malfunction In Cooling System / Random Multiple Misfires

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The next day in the morning it overheated within 3 miles of the house (heat was on) and you could smell it. Pulled over and let it sit for 20 minutes and started back up and it stayed constant at 207 all the way to work (11 miles). It sat at work for about 7 hours and ran great all the way home (without heat, with heat, with air cond). Then this morning it did it again, overheating about 3 miles from home. This time I pulled over and shut it off for about three minutes. Turned the key on without starting and the temp was already dropping again. So I started it up and it continued to drop down so I drove to work with no more issues. This afternoon again went home and it never overheated.

I'm expecting it to overheat again in the morning. I'm gonna go live on the OBDII for temps during the drive tomorrow.

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Civic - Honda :: 2005 - Replaced Entire Cooling System Still Overheating

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Golf IV / Jetta IV :: 2000 AWD 1.8t Overheating - One Side Of Coolant Line Hot

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I scanned the car with my VAG-COM and there were no related faults found.Perhaps my owners manual is wrong and it really is because the coolant was low? (that's how my mk3 was).

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Golf IV R32 :: CEL Popped On / P2181 Code - Cooling System Performance

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Golf IV R32 :: CEL Code P2181 - Performance Malfunction In Cooling System

The code in question is:

18613 - Performance Malfunction in Cooling System
P2181 - 008 - Implausible Signal - MIL ON

Long story short, there are 5 main reasons this problem can pop up, listed in order of likelihood, least to greatest:

1) Coolant sensor
2) Thermostat
3) Bad fans
4) Coolant mixture
5) Water pump

It's a fun catch-all code that can be thrown from any of those. Given that our cars are approaching the 6 year mark, the coolant sensor & thermostat are the most likely culprits. Most of us up on maintenance have already done the green-top sensor, so it's probably the thermostat. In which case, here is the official changing the thermostat DIY: [URL] .....

If you get this code, first check your fans. They're running? Okay, change your sensor & clear it. If it comes back, change the thermostat. If it still comes back, which has been known to happen, investigate further. [IMG] [URL] .....

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I borrowed a "good" FCM from a buddy's car and that didn't work either. I went through the troubleshooting diagnostics for the FCM harness and see that I do not have continuity between T14/14 & T14/5 on the harness side. This indicates that the "F38 Ambient Temp Swicth" is possibly my culprit. Everything else checks out good on the FCM harness. Where is this switch located? I've searched online and found nothing specific to my 02. For the sake of testing can I jump these 2 wires for continuity to simulate a working switch? From what I've read this ambient temp switch disables the fans and A/C when air temps are below a certain temp. My next step is going to be wiring in a variable speed fan controller if I can't figure this out .....but I'd rather not get in to that if I can get the factory setup working.

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