Golf IV / Jetta IV :: 2000 - Turbo Back Exhaust - How To Fix It


Jan 25, 2016

I have a 2000 golf 1.8t 4 door Looking to make my car a little bit louder than the stock system. I am looking at getting a new downpipes from neuspeed. I don't know if I should go ahead to and get a new ecu, I don't have a ton of plans for the car just want to make it a fun daily.

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Golf IV / Jetta IV :: Exhaust Pipe From Cat Back?

Putting a straight pipe from the cat back on 1.8T mk4? I was thinking going 2.5 inches from the cat back with a tip. But I wanna know how loud it is.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 Turbo Exhaust Housing Gasket

So, I just got my turbo back from my pal Ruben at SoCal Porting (does good work fast and inexpensive) and, I have a question about the exhaust housing with the EBPV.

Is there a gasket that goes between the turbine housing and the adapter that the down pipe mounts to? And, if so, what is the part number for it? If it's steel to steel cool. If not, I'd prefer to put the OEM gasket in there versus permatex or something similar.

Pic of the compressor housing with a little port work....

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Golf/GTI VI :: Boost Leak Between Exhaust Manifold And Turbo

I have a leak between the turbo and the exhaust manifold. The golden clamp (c-clamp? v-clamp?) broke, and now there is a gap between the two. The dealership doesnt cover it under powertrain warranty (my car has passed regular warranty) but worst of all they do not sell the clamp on its own.

I posted a link to a picture below, it isn't my turbo.

[URL] .....

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Golf VI R :: Rattle Noise Coming From CAI After Turbo-back Install

Is it normal to have this rattle noise that is coming from the CAI which i never noticed before? This only happened after installing a turbo back and car runs fine. It just sounded like marble got sucked in the intake or 2 thick plates banging. I am pretty sure its not the heat shield for the filter also because i tried holding that and looked at that part. Went under the car too but i cant pinpoint where its coming from but maybe inside the engine?

[URL] ....

I also got a pronounce rattling at 2000 rpm when I let go of the gas that's located maybe at the bottom passenger side. I am thinking fuel lines?

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Golf IV / Jetta IV :: Turbo Set Up - Motor Won't Start

Well I have been working on my build for about 2 1/2 years. Built the motor for the turbo set up that I had on the car and a few other goodies.

Now the motor turns over with no issue and I have spark. So I know my problem lies in the fuel delivery. My pump tested fine and I have fuel at the rail. So my next guess is the injectors. After trying to start the car I pulled 2 spark plugs out and they where dry. So this proved to me there's an issue here.

Before I go and rip my manifold off and start pulling injectors is there anything I could check first? I'm thinking from sitting that have gotten dirty and clogged.

Looking for wire diagram for the injectors on the vr6?

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Golf IV / Jetta IV :: 2004 - Turbo Is Leaking Oil

I have a GTI with a turbo that leaks oil.I don't exactly know what to do. The guy i bought it from said it had "Bad Seals" I've seen many rebuild kits online for my turbo(KO3) Looking through the kits i really only sea one seal. One single O-ring. So that doesn't seem right but this is my first turboed vehicle so i can honestly say I don't know much. Should I buy the Rebuild kit or should I just buy a new Turbo? Any video to reference too because i don't even know how to remove my turbo.

Also, on a side note. I was being a show off one day and tried speeding off like a dick.I went from first and grinded HARD into second and since then I haven't had first gear. Now i suspect its my synchros. But like i've said before. I don't know much.

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Golf IV / Jetta IV :: Knocking Sound From The Turbo?

So, I have a 2005 gti 1.8t, has 110k on it, just did a 3" straight pipe, and while a buddy and I were installing my new pipe, and straight pipe, he said my turbo seals were going bad. I could get the k04 cause it handles better, or get a rebuild kit. Well, today when I give it throttle, it almost makes a knocking sound from the turbo? Not from the front of the car, but at the end of straight pipe, you can hear it in that constant spool. What could this be? Time for the k04. Car has unitronic stage 2, so it gets ran hard sometimes.

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Golf IV / Jetta IV :: Turbo Squeal In 1st And 2nd Gear / WOT At Low RPM

I have this odd turbo squeal in 1st and 2nd gear WOT at low rpm... turbo is new and was replaced in june of this year... had no issues with it up till probably a few weeks ago when the squealing started... it doesn't happen in any other gear at WOT, just 1st and 2nd... where do I start looking?

Here's a video of the squeal : [URL] .....

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Yukon :: P0157 2000 XL2500 - Exhaust Leak That Far Back In System Throw Off O2 Sensor?

I have a code that just started popping up on my 2000 Yukon XL2500 with 93K. I know I have a spot on the side of the Muffler that was rotted out and patched by the previous owner. My question is would an exhaust leak that far back in the system throw off the O2 Sensor?

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Golf IV / Jetta IV :: 2004 1.8 Turbo Growl At Idle

My wife just got his car and she loves it!. its a 1.8t 5 speed. Runs and drives awesome. She had 2 new beetles before this one with the same motor but they both had 2 1/2 exhaust from the turbo back. The jetta will be done soon but it has this slight growl when its idling sometimes. Doesn't seem like its every time or may be it seems more when its warmed up. We had just changed the timing belt and tensioner and water pump but we did it 2 days after we got it so I am not sure if it did it before or not.

Kinda sounds like a bad needle bearing where when you spin it and can feel little bumps in it...don't know if that makes sense or not. You can kind of feel it when your sitting in it but its hard to say because we just got it. I don't remember the beetles doing it though but may be the exhaust kinda made it less noticeable. It did have a code about exhaust something bank 1?? I am thinking the cat might be bad or the o2 sensors. i have more sensors im gonna try but when i do the exhaust I know the light will be on anyway.

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Golf IV / Jetta IV :: Turbo / Engine HP Surging Occasionally

While I'm in the engine troubleshooting the AC system, I figured I may as well get into a few other issues I've noticed.

I have a stock 1.8T and my turbo feels like it's surging occasionally. A few months ago my diverter valve started making the "blow off sound" when I shifted (manual transmission).

Is it possible for a faulty diverter valve to dump the boost overboard and cause the turbo, and engine hp, to surge? It almost feels like I let my foot off the gas for a second or two (i.e., engine power is very peaky).

A second thing that comes to mind is a clogged fuel filter. I know VW does not recommend ever changing it so it's never been done. Is this a possibility as well?

Air filter is clean, by the way. There's a K&N washable one in the stock air box and I can see daylight through it so it's not too dirty.

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Golf IV / Jetta IV :: 2001 - Installing Bigger Turbo?

So I recently got this GTi and I was wondering what steps I should take before putting a bigger turbo on this car and the steps I should take when putting a bigger turbo. What should I do first be for considering a new turbo?

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Golf IV / Jetta IV :: Turbo Flutter Over 20 Pounds Of Boost

I have an 03 GTI 1.8t with the stock K03s turbo and i used to boost to 25 pounds. Had to put a new motor in and now i when i boost above 20 pounds i get turbo flutter and loose boost. I can boost anywhere up to 20 pounds and the turbo doesn't flutter at all.

I had a spring on my waste gate which i have taken off and it changed nothing. I tried a different diverter valve and it didn't change anything. I unplugged the MAF to see if the N75 or the there was a boost leak and extra air wasn't being monitored but still changed nothing. It has nothing to do with my RPM range just when i boost over 20 pounds. I am planning on doing a leak down test to make sure there isnt a boost leak....

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Golf IV / Jetta IV :: 2001 - Odd Grinding Noise Near Turbo?

Have had this grinding noise going on with my 2001 gti GLS 1.8t, the cam chain tensioner has been replaced recently. Would really like to get this solved and fixed, car has 81k miles.

Found this video on youtube, same model and exact same noise as mine : [URL] ,,,,

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Golf IV / Jetta IV :: 1.8t Turbo - Hissing Sound When Accelerating

There's this 1.8t gti I'm buying this week from a family member and we've been trying to solve an issue that we ran into. When accelerating the car there is a hissing noise, safe to say that it is air. Then when accelerating a little harder and you feel the turbo pulling you everything seems fine. But a second or so after , the turbo dies off and so does the hissing noise. Then I can let go of the gas and repeat the process and it happens again.

My issue is that I cant figure it out since I Need to be driving to hear the hissing and the turbo cut off. I looked around the threads but nothing really seems to match my issue. No codes either. On top of that I've never owned a 1.8t and don't know much about its turbo.

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Golf IV / Jetta IV :: 2002 - Turbo Fans Keep Blowing Out?

I bought a 2002 gti mk4 with about 127000 miles on it .I did not know the turbo fans were blown out , they were sitting in my down pipe next to my catalytic converter . So I replaced the turbo myself , and 2 hours later the fans fell out of the new turbo , what might be the problem ? why it keeps blowing.

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Golf IV / Jetta IV :: 2003 GTI 1.8T - Oil On Top Of Turbo / Blue Smoke Blowing

My turbo started to have oil on the top of it. I don't know where it's coming from at all, it started to blow blue smoke but not all the time. You can also smell the oil burning off.. someone said maybe the pcv system but not sure. Still new to the vw world only owned the car for about 4 months. Trying to add pics but it's not working.. Will keep trying

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Golf IV / Jetta IV :: 2001 - Long Starting And Turbo Not Working

My stereo fuse had blown off and while trying to find it, i removed all the fuses one by one to see which one was blown. I found the fuse, changed it, stereo was back to life. Only problem is that right before removing the fuses the car was driving normal. After checking the fuses the car seems to take longer to start; starter keeps turning for twice the time it did before. Also it seems as if the turbo is not even there. Btw the car is a golf mk4 tdi 150 bhp 2001 model

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Golf IV / Jetta IV :: GTI 1.8T Turbo Has Louder Whining Noise When Accelerate

I noticed last night that my cars turbo had a much louder whining noise when I accelerate. There is no blow off, doesn't sound like much air coming in and also there is not very much boost being put out at all. I've come to think that it may be a loose seal or gasket along the way but I'm sure hoping it isn't a pooched turbo... I don't have a boost gauge so checking boost pressure isn't an option right now. Just noticed from putting foot down but no boost.

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Golf IV / Jetta IV :: 2005 GLI - Coolant Smell / Turbo Is Leaking

I am looking at a 05 GLI 5 speed with 133k miles. I drove it yesterday and it runs fine, but I smelled coolant after I turned it off. I was told by the dealer that the turbo is leaking some, it was spooling while driving and didn't seem to do anything funny. The check engine light came on and said coolant was low when we got back, when I cranked it back up the light was out. Just not sure about it.

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