Golf/GTI VI :: Loud Hissing Noise - Exhaust Leak?


Jul 23, 2011

I feel as though my APR turboback has an exhaust leak.

There is a loud hissing noise that overwhelms the exhaust, turbo and engine noise. What it is. Sounds like a loud hissing when then turbo begins to kick it. Not normal, and it slowly has gotten worse and more noticeable.

I have a feeling its the downpipe, but I can't check it myself. When i give it gas and the hood is open (at a standstill obviously), the engine compartment smells like exhaust fumes.

Could be playing mind games with myself. What do you all think? Any way to surely test and see? I am taking it to dealership on Tuesday to double check.

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Today i went out side to warm up my car before heading out to work ... When i started my car i got out and i hear a Loud HISSING sound ??? So i popped the hood and it just got louder ?? sounds like its coming from the top of the motor and also on the left side by the belts ??? its a 2004 R32 and i just hit 80K miles?? What it could be ??

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Was running the car at about 4500 rpms in 5th gear. All of a sudden lost power and heard a loud whooshing/ hissing of air which sounded like it was coming from under the front passenger side of the car. Lost about 50% of power in all gears. What I screwed up and broke?

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This exhaust is from a reputable maker and they designed this system specifically for the Golf R. I did have some other mods done at the same time (Coilovers, Engine Mount Insert, Intake and a Tune). I know the insert may cause a little bit of vibration and hence a little bit of extra noise, but nothing like this. While driving on the highway at 3000 RPMs, I cannot even clearly see the cars behind me through the rear windshield as there is so much vibration from all the noise.

Forgot to mention, this TBE is resonated with a CAT, so even more reason for concern. Would expect it to be quiet by comparison to a CAT-less non-resonated system

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Things we checked:

-Head to manifold (all nuts tight)
-Manifold to turbo (all nuts tight)
-Turbo to downpipe (2 vbands both tight)
-Wastegate (2bolt manifold to adapter tight and vband adapter to wastgate tight)
-(2) O2 sensor plugs on the maniold (tight)
-All turbo hardware (tight)
-manifold and downpipe have no cracks

Picture:

Video:

[URL] .....

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This morning when I pulled into the garage after taking my daughter to school and shut the car off, I noticed a very loud hissing noise coming from the back end of my car, underneath somewhere. When I came back out an hour later to leave for work, it was still hissing. I drove to work and all was fine, but when I went out to the lot after work my car was completely dead.

I tried jumping it, but it wouldn't even take a charge. I had to find a ride home and will get it towed tomorrow. I'm sure the hissing noise is the cause, but what's going on. My car has never given me any problems--it's run perfectly for almost 150,000 miles (5 speed manual transmission). Maybe this is the end?

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Small video of it... [URL] ....

Pictures of turbo area .....

Anything look wrong? I circled that one area but wouldn't know if that's normal or not....

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Symptom: when driving, occasionally there is what I can only describe as a fairly loud (but not overwhelming - radio easily drowns it out) hissing+buzzing noise. It's a bit like listening to a small plastic gear grind at a very high speed with a bit of a hissing as a backdrop. It only happens occasionally, and I haven't identified any glaring rhyme or reason to when it happens.

What I can say is I've observed it around shifts on fairly strong acceleration, I've observed it climbing long hills, and I've observed it when cruising ~60mph on the freeway. It SEEMS like it is sensitive to the gas pedal - when I hear it, if I depress the pedal more and accelerate I tend to move beyond it, but if I let the pedal off and decelerate (thinking of the 60 mph freeway case here) I can bring the sound back. And if I continue to decelerate we move past the noise.

So, I can't really tell if it is RPMs, or speed, or engine load, or...

A little about my history with the car: I bought it only 2,000 miles ago, so I can't say much about what is "normal" or has been going on for how long.

A little about the transmission - I know they have a very bad rep. I had the trans fluid changed with the correct type right after purchase. It generally shifts ok. There are occasional delays going from reverse into D, and sometimes shifts on acceleration are less elegant than you'd hope, but it seems to generally function as a 4-speed transmission ought to.

This noise is something failing, and given that seems to relate in some way to speeds/loads/possibly shifts I hope this isn't a sign the transmission is going to suddenly give out.

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My R has 102,000 miles, runs excellent but the dsg makes a noise mostly when I am in gear stopped with my foot on the brake. While I was under the car checking out the chatter noise I noticed a faint exhaust leak somewhere in the headers near the flex pipe. I want to fix it and I plan to put on a cat back exhaust very soon but I really don't want to spend the money on a set of headers.

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Golf IV R32 :: Exhaust Manifold Gasket Leak?

Have to do a replacement and if so.. is removed the intake the only way to get at those stubs on the ex manifolds.

I thought it was the flex-pipe.. but after listening to the sound and getting an engine code for b1 s1 the leak has to be before the o2 senor for it to pop a code..

It sounds like a standard header leak from backing out bolts or a faulty gasket leak..

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Golf IV / Jetta IV :: Buzzing / Hissing Noise At Certain Speeds / RPMs / Loads

I have a 2002 Jetta GLS 2.0 4-speed automatic, 151,xxx miles... I have only owned it a couple of thousand miles, so I can't offer much on what is "normal"...

The issue I am having is as follows: I sometimes get a strange buzzing/hissing noise that sounds like it is coming from the engine compartment ~45 degrees to my right while driving. It's very hard to describe - the best I can say is it sounds a bit like a little plastic gear is spinning/grinding at high rpms, yielding a buzzing noise, and there is a hissing-like sound as a backdrop.

The sound happens only occasionally (but seems to be happening much more frequently, which is worrisome). I have heard the sound in different driving scenarios, so I can't say "it only happens when...". However, it DOES seem to be sensitive to throttle and driving conditions in some way. I have heard it while a shift is taking place, I have heard it under load on a long incline, and I tend to hear it right around 60mph. Interestingly, in the 60mph example, can make the sound go away by accelerating past 65, or by decelerating down to ~50... it seems like there is some kind of transition taking place at 60 that fosters the sound?

The transmission is generally functional - I had the fluid changed right after buying it (with the correct fluid), and it generally shifts ok. It does have some of the quirky behavior the transmission is known for: occasionally hesitates to go from R to D, sometimes shifts while driving are less subtle than they should be. But I'd say as a whole it operates as a 4-speed transmission would be expected to.

However, since this strange noise is getting worse, and seems to be related to shifts/load/andor speed in some way... I am worried about trans health. What to check? Because it is intermittent, and doesn't exist at idle and rarely appears when going around the block good luck getting a mechanic to observe it...

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