Ford Wiring/Electrical :: Duraspark Module Overheated And Engine Died
Oct 27, 2012
My points to electronic conversion suffered this problem, just started, set the timing and was idling, like ten minutes or more, suddendly the engine died, no spark, immediately I noticed the module was very hot, so was the ignition coil, it's a TFI "square" coil from a 1987 Econoline I6, the module is a new Spartan brand name blue module.
I cooled the module with a wet rag and the engine came back to life. I hooked up the module and the coil with full 12V, no ballast resistance for the coil, I'm feeling this is the problem, maybe this coil needed a ballast resistor?
I have this 1.6 ohmm ballast, if I install this, will the coil run cooler and put less strain in the module, so it won't overheat? or the TFI coil is wrong for the Duraspark ? it was running fine with the points, never missed a beat, never tested how hot it run with the points though, but I did used the ballast resistor with the points.
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Where it is located in a 97 F150 XLT Automatic with the ESOF?
Transfer Case Shift Relay Module
If it goes bad, would it be possible to still select 4L just no 4H?
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I own a 2014 F-150 XLT 3.5 L 6 cyl Twin. Saturday afternoon I tried to start the truck once and it didn't start like it normally does. It started on the second try, but the A/C didn't work and I got a "Starting System Fault" warning on my screen. When I shut the truck off, it would not start at all. All the lights and gauges worked, just no start.
Had to tow it to Ford Dealer, where the service department had already closed for the day (of course). Today it was determined by the service department that the Body Control Module had malfunctioned. I was told that the tech tapped on the control module and the truck started. Now waiting two days for a replacement part to come in. Luckily, I'm just under 36K miles and three years. Is this a common occurrence?
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So I bought my 1987 F150 XLT 4X4 (4spd) about two weeks ago and haven't had any issues with it so far... until now. As soon as I got it I did a full tune up. Changed plugs, cap, rotor, fuel filter, new battery, sea foamed it, fuel filter, ran a bottle of fuel stabilizer through it, new pvc valve, cleaned the throttle body, oil change, etc., ( all the usual things).
Was running fine up until two days ago when I was driving down the highway doing about 90km/hr in 4th when the truck suddenly lost power, sputtered and died. Tried to start it again and it will turn over but not start. So I get a nice expensive tow home and start to diagnose the problem. It is not a fuel issue. I can hear the pumps coming on, and fuel is coming out of the fuel filter so I cross that off the list.
Next I check for spark. No spark at all. So I run some tests. Battery is putting out 12V, about 10 when cranking. The solenoid is getting power and putting out power. No visible damage to any of the wiring, and all the grounds look good.
Next I just went ahead and swapped out the coil thinking that could be the issue. Didn't work. So I preform some more tests on the old and new coils. Both are grounded and having voltage pass through them. Next I take the TFI module off the distributor and check for resistance. Everything still checks out fine. Now I am thinking that the only thing left could be the PIP in the distributor. So instead of taking the dist apart and screwing around I go ahead a get a brand new dist and throw it in.
Now I am stoked and thinking that I finally fixed my truck and go to start it up and.... no spark. It still turns over but no start. I am trying to provide every bit of detail that I can. When I say I tested all the components I mean I REALLY tested them. I did both tests from the Haynes manual and from various sources off this site.
I am almost at the point of getting it towed to the shop, which I really do not want to do. A day before this happened I degreased the engine and VERY carefully sprayed it off with water. In the process I am thinking I may have damaged something?
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My '84 F150 4X4 inline 6 Died last night while driving. just conked out and died right there on the spot. no sputter... no gasping... just instant death...
after some investigation i found i wasn't getting spark anywhere. not at the plugs, not at coil. I have replaced the ignition module to no avail. still no spark I am going to swap in a the coil tonight. sure do hope this works.
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Over the weekend I was driving my 2000 F350 and the alternator died (found out later). The shop said they replaced the alternator but it wasn't charging. They later told me it was because the isolator failed. My 2nd battery WAS a yellow gel battery. Before the battery (in series) was an 50 amp circuit breaker...........that blew apart.........and the battery had a melted off side terminal. It looked like the 'sealed gel battery" had been 'leaking for a while" (as there was funky acid type white corrosion deposits in a few places. Any speculation what happened here?
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I plan on moving the engine/drivetrain from my 1986 F350 460 to my 1996 F250. I also want to move over the 1986's ignition system with a Duraspark 2 setup.
Although I could just cut in the easiest places to remove the wiring for later reuse I am looking for where to make the cuts, what to take and what to scrap. Alternatively I am also asking if there are aftermarket or OEM replacement sets out there are aren't a ton of money. The current harness in the 1986 has been sprayed with engine oil and cooked for 27 years so I am looking at alternative options if there are any.
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Left the cap off my degas bottle after checking it this morning. Drove a couple hundred miles and it overheated and died. Cooled it off, filled it up with water out here, now it won't start.
When I first tried, before I got it full of water, it barely cranked. Now, it cranks fine, even sounds like it cranks too fast. But nothing. Did I really blow it this time? I don't have my ScanGuage.
Strangely, the oil pressure gauge registers normal as soon as I turn the key on, and stays there while cranking. I'm used to them starting at O, then registering after cranking a few seconds.
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Traveling down the freeway doing about 80 the truck starts to sputter and then cuts off lose all power and gauges then Cuts back on rap back smoked out the back huge amount as I never seen before engine fully cuts off and lose all power no restart pull over the side pop the hood Reservoir has a blown coolant everywhere engine very hot get it towed home engine won't crank very well let it cool off more recharge batteries engine it only spent about 60 80 RPMs.
I have a fail CPS/ cam motion position sensor code coming up. Pull the valve cover and all rails off the both sides to check lifters and rods and everything seems normal and in place. My question is have I spun a bearing or is there something I went out worse checked EGR sensor and everything seems normal hasn't been steamed out or anything so I don't think it's a EGR or cooler. Also checked oil normal color no water. Also could it been a water pump going bad that made my reservoir let go and not egr or cooler?
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I'm working on a 289 from a 65 Fairlane; When I attempt to start the engine it will turn over however, it will not start. I can switch it on and jump it with a screw driver and it starts right up. It started once with the key so I don't think it's the wiring. I don't want to start buying items chasing the problem when I don't know the answer. I have a new battery.
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Pulled up to customers home and took key out and engine kept running. Disconnected battery, engine and aux turned off. Then Connected battery and power came on as if the key was in. Then put key in and turned with no change in power or engine trying to turn. Disc battery, put key in first then connected battery and truck started. Last stop took key out as well as disc batt and engine stayed on this time. repeated steps above several times to get back. Looking for narrowing the problem,possible ignition key cylinder, actuator or possible bad circuit.
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My turn signals will not work with the engine running. With the engine off they will. With the engine running if I move the ignition like I am going to turn it off they work.. Is it the ignition switch or ign cylinder....
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2003 f350 6.0l single alternator. Replaced alternator a couple weeks ago with one from napa, noticed a humming with key on and the engine off . Traced it to the alternator, called napa they said it was not normal come get a replacement, put the new one on same thing. Charging in the 13.5 to 14v range the case of the alternator seems to get hot quickly when running.
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I am a beginner when it comes to anything involving wiring. I am looking to re-wire all of the wiring coming off of the instrument cluster gauges. Once I have completed all of the wiring on the gauges, I may feel confident to move onto something else. As of rite now, it appears as though my truck is still running on all of the original wiring, and over the past few weeks, I have been having many wiring related issues. I found a schematic that includes the wiring for the gauges that I am going to go off of. I have a couple of questions before I begin.
1.) On the schematic, it shows connectors such as "Connector G" which is moving all of the gauges wires to there locations. Do I need to use a specific Ford connector, or could I purchase a new connector at any hardware store that carries them? As far as I am concerned, connectors do the same thing as all other connectors. (Let you connect and disconnect for easy instrument cluster removal.)
2.) I am not looking to purchase one of those expensive wiring harnesses. I would like to just purchase some wire that I can cut / use myself. What brand / type of wire should I be looking to purchase? I do not care if it is striped / colored as I will use wire tabs to name / label each wire.
Other than that, I feel confident enough to attempt something such as this. Here is the wiring schematic I am going to use.....
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Any COMPLETE headlight switch wiring diagram? Everything I find online only shows 2-3 wires in each sub connector, nothing with all wires and colors, and what they do. and of course the factory service manuals no longer work on my new computer. the switch and associated wires went up in smoke 2 hours ago, and this truck is my only means of transportation rite now. what i need is headlight wiring with colors so i can temporary hook up a toggle switch to have lights until the new switch and connectors come in next week. I went to pull the switch and connectors out of the parts truck, but of course that does not have fog lights so it uses different switch and connections.
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I have a 97 F250 HD. Wiring the rear tail lights. When we bought it the had cut off the wires going to both sides of the rear lighting assemblys and I was wondering what wire went to what i have the left turn signal working just can't seem to get the brake/back up light to work on that side and i can't figure out how to get the right side going either.
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Looking for a source for a wiring diagram for the 2003/4 f350 instrument cluster, specifically the wiring/connectors to the gauges? A link to a PDF file would be nice. I would like to try and disconnect the PCM control to the transmission temperature and engine temperature and drive the gauges from my own sensors to bypass the non-linear behavior that ford decided was in our best interest. I am NOT interested in installing any more gauges, just want to control the ones already present with my own signals. It is possible that these gauges are all addressable devices on a common bus, instead of individual controls.
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Just bought an 04 Super duty with the factory plug 7pin and 4 pin plug. Checked the fuses and finally tracked down the 2 relays under the hood but can't seem to find anything wrong. Everything on the trailer works except for the running lights. Is there another fuse or something I have missed? Trailer works fine on my buddies Duramax and worked fine on my old 97.
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Im installing a set of 04 lariat seats into a 00 truck. I need to know how to hook up the heat. The power part is no problem. What I thought was right which was a separate constant 12v and a switched 12v for the module and ground apparently isnt right. If somebody could ohm out their harness on a 01 truck that would be great. As I have it right now the light on the switch comes on but almost instantly turns off.
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Looking for a wiring diagram for a F-150 XLT LARIAT 5.8L 4BBL, all the books I have looked at show the wiring for this year with fuel injection and this truck came with a 351W with a Holley 600 4BBL, I have a few wire's in the engine compartment that melted away all the insulation, they are located close to where the harness passes the firewall before the ignition module. Is this a common problem on old models ?. Need a clear copy of the correct diagram for a f-150 1987 with carburetor, how I can get a copy so I can fix this problem before it gets worse.
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Let me start by saying electrical is something I really have no knowledge of....(never used any kind of an elec meter and don't have one) simple, Pos-grd and fuse, NP. I really don't want to fry something in these expensive new seats w/my normal trial and mostly ERROR!
The 08 (drivers) seat has 4 wires in the input clip.
GRN-RED (heavy gauge)
BLK-PURP (heavy gauge
BLU-RED
BLK-WHT
and my 01 whip out of the floor has a 3 wire setup.
GRN (heavy gauge)
BLK (heavy gauge)
BRN-BLU
I can wire PS side seat from fuse box and ground it NP. It only has a 2 wire set-up in the new seat.
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