Ford Wiring/Electrical :: Conversion Of Auto To Manual?
Apr 1, 2013
I am planning a swap in an Excursion from the automatic to the manual transmission.
How will I need to modify the wiring harness to make sure everything still works?
Things I can think of that will need addressed:
Harness for the brakes (Neutral Safety Switch?)
Harness for the clutch pedal
Cruise control harness differences?
Back up switch wiring?
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I have a 95 powerstroke and every powerstroke I've seen stock on youtube has a bell instead of a buzzer when key is in ignition or lights are on. The buzz is VERY annoying but I'm bad for leaving lights on so I need something. any way to change buzz to a bell?
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I have a 1993 F150 that I have been working on. I have a set of complete doors off of a 1989 with Power Windows and locks hung on the truck and need to figure out how to power them up. Looking for access to a wiring diagram that will identify the colors of the wires in the doors. I don't care about the auto down and all of that ... not going to try and convert the whole truck with comp and all ... just want to make these function.
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1997 F250 HD 7.3L It is a May build so is mainly 1996 parts. Came from the factory with auto transmission but PO did manual swap. Truck had factory cruise control but never worked after the swap. I found clutch safety switch missing so installed that and now it works as far as truck only starting with clutch in and other pins ohm good but it didn't fix the no cruise issue. All the diagrams I can find are wrong so I am stumped.
Horn works and steering wheel brushes appear to be functional.
Brake switch has 12V in and out so I think it is ok.
Brake switch on master cylinder has power in and out so I believe it is ok.
All brake lights work since I read that diagrams don't show it but they are somehow tied into the cruise.
I believe the issue is in the clutch safety switch (CPPS) wiring as I only have power on one wire however my colors don't match my Haynes or online diagrams. Also, no where can I find if this circuit runs on hot 12V or ground. Some wrong diagrams show hot 12V coming in on the light green wire from the brake switch but others show a hard ground on the red/Blu wire.
Most diagrams say I should have red/LtBlu, Red/LtGrn, LtGrn, Gray/Yellow. I actually have Red/Blue, White/Red, Tan/Blue, White/Brn. The White/Brn has power coming into the switch.
The connector for the automatic transmission column shifter is disconnected and the shifter was removed. I read that this needed to be jumpered to the tan/blue wire after a conversion on the CPPS but only on 2002 and up trucks so I don't think this affects me. That plug is for overdrive cancel.
Looking for a good diagram for a manual shift, diesel cruise control circuit that shows my color wires on the CPPS? I have had this truck 2 months and have fixed everything except this and will be making a long trip soon so cruise would be nice to have functional but I am stumped.
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I have a 2001 F250 with 7.3. We swapped the auto for a zf6 manual. We left the auto's shift position sensor tied to the frame and left in neutral. I did install a pcm from a manual transmission pickup. Also have the clutch position switch hooked up. I have an Edge Evolution CTS2 reprogrammer, and on the display the gear indication always shows P. I suspect that is why my cruise doesn't work. For interests sake, I tried manually adjusting the shift position sensor through all gears, and the reverse lights come on when in reverse but the Edge's display always shows P. My question is with a manual transmission, how does the pcm know that it is in gear? The only sensor that I am aware of is the reverse sensor on the zf6.
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I'd like to convert my power steering to manual. I've done this to my Mustang, but never a vehicle this long and heavy. Looking for impressions of the results. Also, any special tools that may be required for the swap.
My truck is a 1987 F-150 4x2 extended-cab long-bed with a 351w and C6.
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I have a 74 f100 4x4 with manual steering I would like to convert it over to power steering but every power gear box I have found the holes are in a different spot than the manual box is there anything out there that will match up or will I have to weld a plate on and drill new holes...
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How easy is this to do? I'm thinking about doing this to my 2003 Camry LE...
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I am a beginner when it comes to anything involving wiring. I am looking to re-wire all of the wiring coming off of the instrument cluster gauges. Once I have completed all of the wiring on the gauges, I may feel confident to move onto something else. As of rite now, it appears as though my truck is still running on all of the original wiring, and over the past few weeks, I have been having many wiring related issues. I found a schematic that includes the wiring for the gauges that I am going to go off of. I have a couple of questions before I begin.
1.) On the schematic, it shows connectors such as "Connector G" which is moving all of the gauges wires to there locations. Do I need to use a specific Ford connector, or could I purchase a new connector at any hardware store that carries them? As far as I am concerned, connectors do the same thing as all other connectors. (Let you connect and disconnect for easy instrument cluster removal.)
2.) I am not looking to purchase one of those expensive wiring harnesses. I would like to just purchase some wire that I can cut / use myself. What brand / type of wire should I be looking to purchase? I do not care if it is striped / colored as I will use wire tabs to name / label each wire.
Other than that, I feel confident enough to attempt something such as this. Here is the wiring schematic I am going to use.....
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Any COMPLETE headlight switch wiring diagram? Everything I find online only shows 2-3 wires in each sub connector, nothing with all wires and colors, and what they do. and of course the factory service manuals no longer work on my new computer. the switch and associated wires went up in smoke 2 hours ago, and this truck is my only means of transportation rite now. what i need is headlight wiring with colors so i can temporary hook up a toggle switch to have lights until the new switch and connectors come in next week. I went to pull the switch and connectors out of the parts truck, but of course that does not have fog lights so it uses different switch and connections.
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I plan on moving the engine/drivetrain from my 1986 F350 460 to my 1996 F250. I also want to move over the 1986's ignition system with a Duraspark 2 setup.
Although I could just cut in the easiest places to remove the wiring for later reuse I am looking for where to make the cuts, what to take and what to scrap. Alternatively I am also asking if there are aftermarket or OEM replacement sets out there are aren't a ton of money. The current harness in the 1986 has been sprayed with engine oil and cooked for 27 years so I am looking at alternative options if there are any.
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I have a 97 F250 HD. Wiring the rear tail lights. When we bought it the had cut off the wires going to both sides of the rear lighting assemblys and I was wondering what wire went to what i have the left turn signal working just can't seem to get the brake/back up light to work on that side and i can't figure out how to get the right side going either.
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Looking for a source for a wiring diagram for the 2003/4 f350 instrument cluster, specifically the wiring/connectors to the gauges? A link to a PDF file would be nice. I would like to try and disconnect the PCM control to the transmission temperature and engine temperature and drive the gauges from my own sensors to bypass the non-linear behavior that ford decided was in our best interest. I am NOT interested in installing any more gauges, just want to control the ones already present with my own signals. It is possible that these gauges are all addressable devices on a common bus, instead of individual controls.
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Just bought an 04 Super duty with the factory plug 7pin and 4 pin plug. Checked the fuses and finally tracked down the 2 relays under the hood but can't seem to find anything wrong. Everything on the trailer works except for the running lights. Is there another fuse or something I have missed? Trailer works fine on my buddies Duramax and worked fine on my old 97.
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Im installing a set of 04 lariat seats into a 00 truck. I need to know how to hook up the heat. The power part is no problem. What I thought was right which was a separate constant 12v and a switched 12v for the module and ground apparently isnt right. If somebody could ohm out their harness on a 01 truck that would be great. As I have it right now the light on the switch comes on but almost instantly turns off.
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Looking for a wiring diagram for a F-150 XLT LARIAT 5.8L 4BBL, all the books I have looked at show the wiring for this year with fuel injection and this truck came with a 351W with a Holley 600 4BBL, I have a few wire's in the engine compartment that melted away all the insulation, they are located close to where the harness passes the firewall before the ignition module. Is this a common problem on old models ?. Need a clear copy of the correct diagram for a f-150 1987 with carburetor, how I can get a copy so I can fix this problem before it gets worse.
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Let me start by saying electrical is something I really have no knowledge of....(never used any kind of an elec meter and don't have one) simple, Pos-grd and fuse, NP. I really don't want to fry something in these expensive new seats w/my normal trial and mostly ERROR!
The 08 (drivers) seat has 4 wires in the input clip.
GRN-RED (heavy gauge)
BLK-PURP (heavy gauge
BLU-RED
BLK-WHT
and my 01 whip out of the floor has a 3 wire setup.
GRN (heavy gauge)
BLK (heavy gauge)
BRN-BLU
I can wire PS side seat from fuse box and ground it NP. It only has a 2 wire set-up in the new seat.
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I am curious if it is possible to make a stand alone controller for the electric shift transfer case in a 2000 F-350?
The reason I ask is, this is swapped into a 4x4 conversion in a van and I would like the transfer case to work like the factory, but I don't want to swap over the whole GEM module. I have the high to low and low to high shift relays and wiring, the selector switch from the dash.
I know that powering up the relays will shift the transfer case, but the GEM module tells when the relays need to shut off, and that is where I am not sure what to do. I am assuming that the other plug on the shift motor (6 pin plug) is the sensor that tells the GEM module where the shift is at.
What needs to be done (with a bank of relays).....
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Need a wire diagram. I have a connector in the cab that has red,blue,lt green,white wires. It's causing my brake lights not to work. I need a wire diagram that shows were they go. I can't find these wires in my Haynes manual.
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I am trying to add courtesy lights to the existing reflectors in the front doors of my supercab. I can't find a wiring diagram that shows where to connect the light sockets. 1999 F250 SD...
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I'm trying to find the wiring diagram for the power windows in a 96 f150. I've got a set of these that i need to fab a harnes for to install in my 82.
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