Ford Transmission :: Rev Without Engaging If Overdrive Is On - Metal Sludge In Pan


Aug 27, 2013

I need to decide what to do with my transmission. I just acquired a 2007 F150 Supercrew 2WD 4.6L truck with 184k miles. While in Drive the automatic transmission (4R75E) runs ok thru 2nd gear and then; if O/D is on it will rev without engaging and if O/D is off it will just stay in 2nd gear.

I was hoping the problem was a broken retainer clip, as are so many others. So I removed the pan, and the valve body. All of the retainer clips seem to be fine, but, there is a lot of metal sludge on the magnet of the pan. See pic.

Should I buy a complete rebuild kit and take the tranny out of the truck? Is it just a problem with the valve body? I need to get the truck going so I can get to work. I am uneducated in the transmission department.

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That car has just over 16K on the clock and has never been abused. The clutch pedal feels fine and there is no issue shifting into any of the gears other than the noise. No mods other than the APR Stage 1.

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I have only had the vehicle for 9 months and have done regular oil changes in that time.

Is there any hope of cleaning out the sludge? If yes, what do you recommend?Can I do successive short-mile oil changes?Can I use SeaFoam or some other product to clear it?Did I just happen to buy a car that hadn't been taken care of very well and now I really do need a new engine?

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Now the engine starts normally with the gear selector in Neutral. It shudders and stalls the moment I try to put it in any gear or Park. The engine will not start in Park, but once again, balks as if I was trying to start a manual transmission equipped car without depressing the clutch or taking it out of gear.

The transmission and engine had been working perfectly before the above sudden problems. My guess is that the transmission is somehow stuck in overdrive.

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We got it back and it was okay for one trip but by the second trip, it was doing the same thing again. I took it back to the garage and since it was under warranty, they put in a new rebuilt transmission, another new Overdrive switch, a new fuel sensor and checked the wiring but it still had the same problem. So they sent the onboard computer board to Ford who rebuilt it. The guys at the garage thought for sure this would resolve the problem. It didn't. They have exhausted their ideas as to what is causing this problem. We love the Minnie Winnie and other than this problem it is in beautiful condition.

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Drove 45 miles stopped added 8 oz of tranny fluid and it drove fine back to a friends house and after I dropped him off and headed home it started again. The tranny is serviced every year, new filter, drained torque converter. I use Amsoil Synthetic ATF. I have used the truck to tow a 10000lbs trailer over 65000 miles. I was not towing when this occurred. What is going on? I guess what I am asking is my tranny about to become toast or am I looking at something that can be fixed easily.

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The way I see it is that it shift 1-2-3 then I hit the OD button and it goes on 4, then, if I'm going up a little or asking for more power it upshift another gear(5th ) and when I coming back on a plane road it downshift to the 4th gear until I need more power. It doesn't look normal to me.

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I've got a 1982 Courier 2.0 2wd 5speed pickup and it's been passed down through my family and has sat for quite a while so I started tinkering with it in my spare time.

I began with the motor and got it to run after 15 years of sitting around but am having issues with the transmission. When I first got it running a while back i had it in gear and when I let out on the clutch it lunged forward a little and stalled. I have since then towed it a short distance across my yard (in neutral of course), but now it seems like it isn't doing anything while it's in gear.

While its running I can put it in gear (even without the clutch) it doesn't grind jump or anything. Everything feels like it's okay as in going into all the gears. I was wondering if this is possibly clutch related or if it's the trans itself. Or maybe some electrical thing related. I haven't taken anything apart yet in hopes that it's something simple. I was curious if it might be low on fluid and maybe that would cause it not to engage properly?

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Just yesterday, I took it to my Ford dealer for inspection, oil change and it's 30000 mile check up and I mentioned this problem to the service manager. He suggested that I make an appointment.

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