Ford Transmission :: 1996 F150 - Pedal Goes Almost To The Floor Before Clutch Engages
Jun 10, 2015
1996, f150, 300, 4x4, 5 speed, 296,000 miles... My pedal goes almost to the floor before the clutch engages and about a half inch, maby less, of travel back out the clutch disengages. I think it is about time for a new clutch. My question is what is the best clutch to put in my truck?
while i have the transmission slid back to replace the clutch i am planning on replacing the slave cylinder while im in there as well. Any particular brand better than the next on that item? Are there any other items that I should think about replacing while i have the transmission slid back to do the clutch?
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1996 F150 4x4 with 300/6 and M5OD mazda tranny. 145k miles on it and looking really clean, and just the truck we wanted. It used to be well cared for, but has been a bit neglected since the owner passed away.
I spent a few hours searching the forums here and didn't find anything matching my symptoms exactly so I thought I would just jump in a post, but if I missed a thread feel free to redirect me.
I've got a bit of a rattling noise as the clutch engages when taking off in first. Once the clutch is fully engaged it's quiet and it shifts well and smooth. Noise also occurs (but less so) if I don't match RPM's and ride the clutch into second or third. I don't think its engine noise from lugging or anything because it goes away as soon as the clutch is fully engaged or disengaged.
Changed the trans fluid last night and no different, Clutch fluid reservoir is full, clutch travel feels good, master cylinder looks good, (slave is hidden, but looks dry though dust cover) a little play in the white bushing that holds the clutch pedal bar in place, and the plastic pushrod that goes into the firewall, thinking about replacing this linkage.
I work on big diesels for a living so i'm not scared of getting greasy. I'm almost inclined to think someone did a clutch job without resurfacing the flywheel. Is there an improved replacement for the pedal bracket and linkage? I don't mind just doing the clutch, but I don't want to be throwing my money away.
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So this has happened a few times pedal drops with no back pressure then give a bit pull it back up by hand and it's fine has happened 4 or so times in the last year. I'm reluctant to replace slave and master cylinders could it be anything else? 87 Ford F-150 hydraulic clutch
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I have a 1995 F150 with the 4.9L and it has 73000 miles on it. One morning recently (it was about 35 degrees outside) I went to start my truck to let it warm up. When I let off of the clutch it stayed on the floor. I shut it off and drove my car to work instead. I asked around at work and one guy mentioned that it was probably my clutch master cylinder...so that day we replaced it, and bled it until it felt like knew. Since then, we have had to bleed it three more times, because the pedal keeps losing its pressure making it harder to shift. I have inspected around the clutch line and the bellhousing for signs of needing to replace my slave cylinder, but everything looks fine.
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98 Jetta TDI hydraulic system ... We just received this vehicle from my mother in law, who is not driving any more. It's a cream puff--79,000 miles, beautiful condition. Problem is the clutch engages lower and lower to the floor, and eventually the shifter gets stuck in gear. The brake pedal slowly sinks to the floor when at stops on hills. Our mechanic tells us these two are connected because both the clutch and brake run off the same hydraulic system.
1st time he said the fluid was filthy, and he emptied the system and put in clean fluid. Worked for a little while and then we were back where we started. Second time he replaced a couple parts on the clutch, replaced this fluid, and this time it ran like a dream for a little over a month. Then the problem just returned. Again he says the fluid is filthy, and now we are looking at replacing the master cylinder and again changing the fluid. The theory behind why this is happening is that my mother in law let the car sit for half a year before passing it on to us. She didn't do much driving the 6 months before that either. I've done research, and this doesn't appear to be a common problem by any means on these cars.
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Just bought a 2009 Accent 5 speed I have 2500 miles on it .The clutch engages when the pedal is right at the top. Is there an adjustment on this vehicle I would prefer it to engage about mid stroke.
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'96 Explorer 4.0l V6 4X4... 214,000 miles. So, I'm having some transmission slippage and was wondering what can be done about it. You see the mileage and the only thing done to the trans was a drain and filter/fluid replacement at 120,000 miles.
Here's what's going on... When cold, in the morning, I put it in drive, trans engages, I move maybe 20 feet and it disengages. I wait up to 20-30 seconds and it engages and slips right back out. I wait, engages, move 50 feet and it disengages. You get the picture. After doing this 4-5 times it will engage and I can drive a 100 miles with no problem. Seems like it need to build up pressure or warm up before it will drive normally. I've checked the fluid and it is at the correct level. I guess my question is, would I be wasting time and money to replace the filter and fluid again or is it just warn out?
I've read when a trans starts slipping after it's warmed up means it needs a rebuild and mine is the opposite.
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In every other manual transmission vehicle I have ever driven, the clutch pedal engages/disengages within an inch of the floor. Is it normal that the clutch in my 2002 Hyundai Elantra engages when the pedal is so far away from the floor? When I say far away from the floor I mean within an inch of the pedal being fully released.
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I own a 1971 Ford F-250 Custom with the 4 Speed Synchronized Warner T-18 transmission. When I put in the clutch, once it engages, it makes a very loud whirring noise. I'm not concerned about the noise as much as possible issues with the transmission itself.
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I recently changed the clutch in my 1967 F 250, all was golden. This was about 5 months ago , just the other day when going from 2nd to 3rd gear there is a clang and popping feel. the truck was making similar noises before the clutch blew out causing me to change it last time.
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1997 Ford Ranger w/manual 5 speed tranny
A few weeks back my clutch pedal seemed a bit softer than usual one day. Still it worked fine... no problems shifting. Today after a short ride it went almost to the floor before disengaging. Now I cannot get it in gear without grinding.
So cold out I'm not sure I want to tackle this right now, what to look for and where?
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My buddy called and said his clutch pedal went to the floor on his 04 4.0 ranger. Said no fluid leaks or anything, so I suspect the slave cylinder went. He said the slave is on the inside of the trans and you gotta pull the trans to do the slave, so might as well do the clutch too. How hard is it to replace both these on this truck? I've done it on a 94 cummins, so the trans should be a lot lighter. just wondering how bad of a job it is to do?
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Installed a new clutch and slave today. Kept the same master cylinder.
The problem I am having is that the clutch pedal will not go to the floor, and therefore the truck won't start. The slave is moving back and forth roughly 3/8 inch, maybe more. I am pretty confident that there is no air in the system.
If I loosen the pressure plate a little, the clutch will go to the floor. But tighten it back up, and it again only goes down about 75%. This is a late '95 so it has the self adjusting clutch. I did get the correct kit for it, as well as slave. It's like the self adjusting part is too far adjusted and won't let my slave travel as far as needed.
In troubleshooting, I did notice that I failed to get the dowels in the flywheel aligned in the pressure plate. I am old school and not used to dowels in the flywheel! The dowels are not hitting anything and are not preventing the pressure plate from seating on the flywheel. But it is something I'm going to fix if I have to pull the trans again.
For reference, I replaced the clutch because the slave cylinder was hanging up and preventing the clutch from getting fully released. Aka clutch slipping.
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I have a 06 f360 PSD 6 speed. On a road trip and the clutch pedal is getting very close to the floor. No Slippage but the longer I leave the pedal pressed the worse it gets. Are there any good descriptions how the clutch in this truck works?? Slave cyl??
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What is failing. I have a 2000 F350 PSD with 116k miles. When I bought the truck last year, I noticed that the clutch pedal would squeak while it was coming off the floor. It doesn't happen when the engine is cold. I need to drive it about 30 min before it starts to happen. On longer trips, several hours, the squeaking is louder and the pedal gets very stiff. When I stop for fuel, I've come close to stalling when coming out of 1st gear. I can push the pedal to the floor, but on the way up, the pedal squeaks, and then once I reach a certain point, say 3-4 inches off the floor, the pedal looses all freeplay. The best way for me to describe it is the pedal travels up faster than it normally does when it's cold, and if I don't compensate with more throttle at that point, it will stall.
I've learned a lot by reading this forum for the past year, but I don't know the first thing about how to diagnose problems like this. I've taken it to 2 mechanics for test rides -- one thinks the clutch is fine and thinks the problem is the slave cylinder or a broken bushing in the pedal.
The other shop is also a small independent shop, but they specialize exclusively in Ford trucks, so I thought they would be more knowledgeable. But now I'm wondering if they could sense my ignorance and are taking advantage of the situation. They also took it for a drive, but they think the slave cylinder is fine and that the clutch needs to be replaced. I questioned him about the slave, and he pulled it to look at it, and asked me to push the pedal slowly while he was under the truck. I still had a little resistance and a faint squeak even in this situation. But he said the hydraulics are so simple that he felt we could rule that out. I can't remember exactly what he said, but I think he believes one of the springs in the clutch plate has failed. I just know they are suggesting a new clutch and they want to machine the flywheel to original specs.
I thought the leading symptom of a failing clutch was slippage under a load. So under strain, I would expect my engine to race occasionally, like I'm in neutral. But I've NEVER experienced anything remotely like this, even when driving hard in the hills pulling my travel trailer.
I know something is wrong, but based on my limited knowledge, I'm not sure what. It's getting a little harder for me to move the shifter into 1st and reverse, but once it's there it's fine. I've never experienced any racing or slippage in any gear. The one definite symptom I have is that squeaky pedal that when driven for a couple of hours, gets so stiff that it can cause near stall outs. With those symptoms, what do you think is going wrong?
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I've had my truck a few years now but for 2 it was basically parked. When I started trying to use it again I am having issues with the clutch now. When it is cold everything is fine, but on hot days or after I have been driving for a while It will lock the pedal up and will not let me dis-engage the clutch at all. Sometimes when it does eventually let the pedal down it will go to the floor and stay there for a few seconds until it slaps back up and engages slamming the truck into gear.
I have yet to try much. I'm not good at working on anything other than stereos in cars but I am willing to try. My thought is some water got into the system and is boiling in the lines but I am not sure. Places to start? I really need my truck going and the couple places I've taken it dont even want to try it seems like.
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I have a 96 voyager, it has been a great car for the last 10 years I've had it. My brake pedal goes down to the floor, it gives brake but I think barely and my brake light comes on. I have Bled it twice and changed the master cylinder , neither worked, I'm perplexed, my mechanic thinks it is the abs.
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Pulled out of street this morning and as I was shifting into 3rd my clutch pedal went straight to the floor boards. I was able to keep it in 2nd gear and get it back to my driveway . The pedal will only go straight to floor or goes straight up too the bottom of dash board. It's spring loaded. Am I dealing with a linkage issue?. I had clutch as I pulled out of my driveway and stopped go at the stop sign. Plus I was able to drive it back too my house with the pedal on the floor boards. Where I should look first?
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I just bought a 99 f250 super duty with 6 speed and it has clutch problem the clutch pedal goes about 1/3 of way down then drops to the floor and stays. I pulled slave cylinder and it has just as much resistance as a new one. my other thought was a spring internally in transmission. any other thoughts or do I just need to replace the clutch?
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So my clutch has been acting up lately. When it sits for a few hours the clutch engagement point seemed to creep down but over the course of 35 minutes of driving would work its way back up again. Today it was unusually low and wouldn't let me get it into gear. I tried pumping it a few times and realized it wasn't coming back up all the way, I pulled it up and then tried again and it just dropped right to the floor where it now sits. Fortunately I was at work and can hang here until my ride arrives, and will just wait until late tomorrow night to drive it to my shop without stopping...
My guess is I need a new clutch master cylinder. I have plenty of fluid in there although its a bit old so I'll be changing that when I change the cylinder. Could it be the slave cylinder? If so is it a bear to change that? (do I need to drop the trans?)
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96 F150 carbed 300 with a C6/208 SAS44/9" with 3.55 on 35s.
I put a transgo shift kit in the transmission before putting it in the truck, it also has a small stall. At half throttle you can manually shift 1-2-3 with no issue at all. Under full throttle when you shift to second it won't go into second until you push the shifter into third. Then it'll go to second and spin the tires when it grabs second in dirt. This is all in 4lo, I was gonna switch to 2hi and try it but it's raining and I don't feel like crawling under it to change it. The truck is a mud toy so will spend 90% of its time in 4lo.
I don't have a vacuum line currently hooked to the transmission because I have the same shiftkit (transgo) in my 77 and no vacuum line on it either and it works fine.
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