Ford - Taurus :: 1996 - AC Suddenly Quit / Blower Motor Stopped Working
Jul 4, 2011
Well, let me rephrase that, the AC works but blower motor doesn't. When you put your hand up to the vents, they're cold.
Long story short, I ran my AC on MAX on way home from work, driving time of approx. 35 minutes. I got home, showered, and got back into car to go downtown to store. It was then I discovered that the AC wasn't coming on, and it was still on max. I shut it off and turned it back on, but to no avail. I checked all related fuses, or at least what I think is related and checked my "Taurus Bible" the chilton manual. I swapped out a blower motor relay and it didn't work, but i'm not sure that relay was or was not good, it was out of a '96 E-250 at work.
So now I get out my test light. I pulled the connection from blower motor, connect it and turn on AC and light comes on. Vents are getting cooler. So I get my tool and pull the radio and climate control assembly. I pull the plug to the actual fan connection, the part that connects to the fan switch that controld fan speed. I'm getting nothing there.
Is there a relay I don't know of? I know the AC still works because vents are still getting cold, but I can't get air to move. A LONG time ago it did this but "corrected" itself. What is my next step? I'm not sure what to check next and my repair manual is leaving me in a boat with no oars.
More details of car:
1996 Ford Taurus 3.0 V6 Vulcan motor, 8th VIN is UAUTO188,000 miles
White 4 door gray interior 3 car seats
GoodYear Tires inflated to : 33lbs LF34lbs RF36lbs RR35lbs LR
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My a/c has not been working so we added R134a yesterday and it fixed the problem just like it did last summer. Once I was finished I left the a/c on high when I shut my car off. This morning when I left for work it was too cold so I turned it to the "off" position. On my drive I decided to turn the a/c on and make sure it was still getting cold at which point nothing happened, absolutely no air (hot or cold) was blowing out. I kept turning it on and off and at one point the a/c did start working again at which point I turned the fan speed to low. A few minutes later the blower completely quit working again. Nothing works at any speed, any position regardless of heat or a/c. Absolutely nothing is blowing out of my vents. I can hear something that sounds like opening and closing when I change the position/type of a/c/heat but the other than that the only sound is a "shhhhhhh" when I turn it to the off position. Where to start on diagnosing and fixing this issue?
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I've read quite a few threads on this subject and came across the resistor, fuses, and relays. I have some fundamental testing procedure questions.
1. To test the resistor, it says to back probe the brown/orange wire to check for voltage. So I'm assuming I would hook up my positive lead, here?
Do I really need to hook up the black lead all the way to the negative terminal on the battery? Just with a long extension? Or is there somewhere else I can hook the black lead to? (I know, how dumb!)
2. I downloaded owners manual, but I can't seem to find a fuse or relay specifically for the blower, so what fuse and what relay is it?
3. In the Haynes manual, it says locate the blower motor relay, in the relay box under the center dash panel, where the hell is that?
4. Do I need to remove the glove box to access the resistor and blower hosting.
5. Anything else I should know?
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I checked the fuse below the steering wheel and the fuse makes a complete circuit although the edge looks a bit darkened. Other fuses from working devices look the same and I took a spare 10A fuse from the designated area and inserted into the blower motor fuse location - still nothing.
I will also inspect the relays/fuses in the engine compartment to see if anything in there looks blown that's related to the blower motor. Hopefully it will be something simple, but probably not...
I will need to take it in to get it looked at and fixed, and this is probably not under warranty since vehicle has 56k miles... while I'm there I'll have a transmission fluid exchange done as well and I was planning on getting some body work done.
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