Ford Super Duty (1999-2016) :: Vacuum Leak - 4x4 Won't Engage


Aug 28, 2017

How to diagnose a vacuum leak without a vacuum leak diagnostic tool.

My ESOF won't engage, AC/heat blowers default to defrost - classic symptoms. And while we can leave without AC/heat, we really need the ability to engage 4x4 low, especially as we get higher into the Andes and the roads unsmooth.

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Ford Super Duty (1999-2016) :: Vacuum Leak Under Dash Under Acceleration

I have recently developed a vacuum leak on my 2002 F-350 V-10 under the passenger side of the dash. It is only audible when I am accelerating moderately to heavily or when the truck downshifts going up a hill. None of the vehicles HVAC or ESOF functions seem to be affected by this leak from what I can tell, but it's rather annoying to listen to this loud sucking noise every time I hit the gas moderately hard such as climbing a hill or merging onto the freeway. I don't know how I could search for this leak since it only happens when I'm driving and accelerating and not at a stop. What might be going on or where I should begin my search?

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Ford Super Duty (1999-2016) :: 2006 F350 - Vacuum Leak When In 4x4

When I put my 06 f350 in 4x4 my ac defaults to defrost. I assume this means a vacuum leak. My question is, is the white tube supposed to be open for air intake or plugged off with something?

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Ford Super Duty (1999-2016) :: 2005 F350 - Vacuum Leak - Manual Locking Hub?

So I have an 05 f350 5.4 with the shift on the fly and the auto/manual locking hubs.. I already know I have a leak with the vacuum and I just use the hubs manually, then shift on the fly to activate the transfer case.

I went to use the 4wd the other night in a snow storm and I have no 4wd, light on the dash comes on and i can hear the transfer case clicking in when i hit the switch between 2wd and 4wd.

So I got under the truck while it was on the ground and manually locked the passenger side, Then tried spinning the axle and it wont spin freely, so obviously its locked.

Tried the same thing on the driver side and the axle spins freely while the hub is locked, So obviously the locking part of the hub is no good... So i guess my question is, even with just 1 wheel locking in the front, shouldn't I pretty much get 3wd? or am i missing something...will it not engage at all because both sides arent locked?

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Ford Super Duty (1999-2016) :: 4WD Is Only Working Now When Manually Lock The Hubs - ESOF Vacuum Leak

I noticed that my 4WD is only working now when I manually lock the hubs in (they have that options!), and the air blows out the defroster when I shift, so it looks like I have a vacuum leak. Where are the typical leak points on a 2006 F250? What's the best way to confirm a leak (other than just replacing all of the hose)?

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Ford Super Duty (1999-2016) :: 2002 F250 - Vacuum Leak But No Check Engine Light

2002 F250 SD 4X4 5.4L. 4.5 inch pro comp lift tire size 305/75/R16. K&N cold air set up. 208,000kms

I know the truck does horrible on gas but lately is been getting worse, maybe I am getting 350km to a tank. Mixed highway city driving. Sounds like I might have a vacuum leak somewhere but I have no engine light. I've had the truck since last year and put about 10,000km. on it done regular oil changes .. brake maintenance no motor work so far.

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Ford Super Duty (1999-2016) :: Fault Code P0442 (EVAP) Be Caused By ESOF Vacuum Leak?

I have 2 issues and wonder if they are related. I don't have a CEL but I'm getting a P0442 DTC with my code reader - EVAP system leak detected

Also, my ESOF doesn't work. The hubs will lock manually. Can this be related?

I've already cleared the code and it came back. My ESOF hasn't been working for a while but I just haven't had the time or motivation to look into it until now.

I tried the HVAC Test and there may be a slow leak in the system. I can get the vents to switch from defrost to face vents but it switches halfway back to defrost, both are on at the same time for 20 seconds, then it recovers and goes back to the face vents.

My 4wd relays seem to work as well.

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Ford Super Duty (1999-2016) :: F250 - Vacuum Leak / Air Conditioning Coming From Vents Switches To Defroster

My 1999 F 250 5.4 liter. I know I have a vacuum leak because whenever I accelerate the air conditioning coming from the vents switches to the defroster. So my question is how do I go about finding the leak? My hubs in the front are manual so I know I don't have lines going up there. I do have some mechanical capabilities I've changed water pumps alternators brakes etc. But never anything with vacuum lines or a/c.

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Ford 7.3L Power Stroke (1999-2003) :: ESOF Won't Engage - How To Diagnose Vacuum Leak

How to diagnose a vacuum leak without a vacuum leak diagnostic tool.

My ESOF won't engage, AC/heat blowers default to defrost - classic symptoms. And while we can leave without AC/heat, we really need the ability to engage 4x4 low, especially as we get higher into the Andes and the roads become rough.

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Ford Super Duty (1999-2016) :: How To Check For Vacuum Leaks

How and where to check? This probably has been covered a million times.

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Ford Super Duty (1999-2016) :: Removing Hub Vacuum Lines

I have manual hubs on my truck. Can I pull those vacuum lines and plug the holes?

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Ford Super Duty (1999-2016) :: 4x4 Does Not Engage

On my 99 lariat the 4x4 does not engage. It's got a electric switch on the dash. The 4x4 light comes on when I turn the key on for 3 seconds. But when I turn the switch I got nothing and can't hear anything trying to engage. Where to start or how to test the switch?

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Ford Super Duty (1999-2016) :: Vacuum Elbow Cracked Badly?

I have a V-10 in my Y2K F-250. Under the throttle body there is an elbow on a vacuum line that is badly cracked. I went to parts store and bought a heater line that fit both ends (different sizes) but isnt the exact angle of the original. It fixed the hissing vacuum leak but now it is running pretty rough. Doesnt seem to be pinched but it's definitely different. The poor performance during acceleration wasnt a problem before but is very noticeable now. Could the line being different effect the performance?

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Ford Super Duty (1999-2016) :: Vacuum Gauge Connection Points?

2002 F-250 SD XLT V10

While rummaging in my garage a couple of days ago I stumbled upon a vintage Stewart Warner mechanical vacuum gauge. I would like to install it on my truck.

My question is: Where is a a good connection point for the vacuum line? Detailed direction/photo preferred as I am both Ford and V10 engine challenged.

Same question with respect to following gauges:

Volt
Oil Press
Water Temp....

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Ford Super Duty (1999-2016) :: Removal Of Vacuum Lines For ESOF?

Truck has been neglected for a while so this upgrade/repair I installed Powerstop brake rotor, caliper, bracket and pads. New Timkin wheel bearing, Moog U-Joints, and new inner/outer axle seals. Also replaced all the brake hoses and the remaining original rusty brake lines. About a month before I replaced the failed Auto/Manual vacuum operated locking hubs with Mile Marker units, which do not need the vacuum line, the drivers side was missing. and was letting water into the wheel bearing. So I decided to plug them and remove the vacuum lines from under the hood as well.

If there is interest I can get pictures of the vacuum lines, and what I changed under the hood. That was pretty self explanatory.

Could not find a google search for the thread size of the vacuum nipple in the knuckle. It is a 3/8"-24 fine thread.

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Ford Super Duty (1999-2016) :: 4x4 - Vacuum Lines Starting To Look Brittle

I don't have any leaks at the moment, but after inspecting my vacuum lines they're starting to look brittle and I want to replace them proactively. Is there a kit to do this or should I just cut a section off and take it in to an auto parts store to match the size, and buy it by the foot?

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Ford Super Duty (1999-2016) :: Vacuum Pump Doesn't Shut Off In 4x4?

So my auto locking hubs have not been working for a couple years and I have just been locking them manually as needed. But now I have a boat and I like putting the truck in 4x4 at the landings just for added safety. It's difficult to manually put the truck in and out of 4x4 for just a few minutes when I know I have auto hubs. Plus I recently got aftermarket rims and they cover the manual locks, which can be accessed with a screw driver, but again, tough.

So today I bought the vacuum solenoid valve, whatever its called, and installed it, and they work! But the vacuum pump will not shut off while the 4x4 is engaged. The auto hubs work, my a/c controls work, everything works fine, the only symptom is the pump not shutting off. My a/c stays right where I put it, it doesn't go into defrost or anything, not even for a second, like it used to when my solenoid first started failing. Is the pump running normal? Or is there a leak on the other side of that solenoid? Should I even worry about it if everything else is working?

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Ford Super Duty (1999-2016) :: 2006 V10 - Loss Of Vacuum While Towing

Having trouble with vacuum on my '06 CCLB V10. I only lose vacuum while towing, not sure why. Lines all seem like they're fine. I have no issues while unloaded. What could be causing this?

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Ford Super Duty (1999-2016) :: 4x4 Low Range Does Not Engage

What are some simple checks, my 4x4 low range does not engage, just stays in 4 hi. 2003 f350 screw v10.

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Ford Super Duty (1999-2016) :: 4x4 Taking A While To Engage

So sometimes the 4x4 takes awhile to engage. Both hubs are free turning (manual to auto). Drivers side only holds a few psi of vacuum. Passengers side 20ish. All seals have been replaced. Was tested right at the nipple on drivers side front. Switching hubs from side to side didn't change anything. 2 mechanics are unsure what to do aside from take a chance at replacing the wheel bearing. It does eventually go into 4x4 but takes awhile for 4x4 to engage and light on dash to come on.

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Ford Super Duty (1999-2016) :: 2004 F350 - Vacuum Pump Not Running

I have a 2004 F-350 diesel. My vent selector is always on defrost so I suspected a broken hose but traced all out and all seem to be fine. I disconnected the line coming from the pump to the tank and no vacuum. The pump doesn't seem to be running but it's hard to tell with the engine noise and vibration. What tells the pump to run and how can I bench check it?

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