Ford Super Duty (1999-2016) :: Right Front Caliper Sticking / Brake Burning Smell
Sep 30, 2014
I know this has been talked about many times and how to solve the issue but thought I would ask some other questions too. Earlier in the summer, I did grease the slider pins as preventative maintenance. I don't drive my truck all that much and when I used it yesterday, (about 30 minute drive) I came home to burning brake smell. I'm wondering if enough heat would cause the caliper to go bad? Should I just grease the pins again or change out some parts?
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The wife and I ventured out last Friday evening to run a few errands. When we returned to the house and pulled into the garage, we both smelled burning brake pad. I felt the rear wheels, the drivers side was too hot to touch.
Dragging brake caliper. I got online and reserved a drivers side caliper and a set of pads at NAPA. Saturday morning I removed the caliper. Much to my surprise, one of the caliper pistons was broken into multiple pieces.
I took the offending caliper to NAPA and picked up the new caliper and a set of pads.
Side note - NAPA seems to think the 2007 trucks have calipers that mount in front of the axle, not behind the axle. They will try to sell you a passenger side caliper and tell you it is a driver side caliper. It will bolt up fine, but the bleeder valve will be at the bottom of the caliper instead of the top. You'll never get the air out of the caliper.
Got back home, bolted up the new caliper and pads, then bled the system. All worked well.
I decided to throw new pads on the passenger side brakes as well, since I had 2 remaining. I took off the passenger side caliper, much to my surprise I found a cracked and broken piston on that side also! Another run to NAPA to pick up another caliper. Installed, bled the system again, all working well.
Now, I have never seen a cracked and broken caliper piston like this, let alone one on each side of the rear axle. What might have caused this? About a year ago I had a shop install new backing plates. The pads and calipers are about 3 years old, same shop installed those.
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I just hit a pothole on my way home just now and now my front right caliper is sticking. It happen about 10min from my house. As soon as i hit the pothole I can feel my truck pulling to the right and felt like there was some resistance when i was driving. I got home and peeked my head in the wheel-well and i can smell the brakes burning and smoking a little. How would hitting a pothole cause a caliper to stick. Is there anyway to unstick it or am i gonna have to change that caliper out...
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I pulled into my driveway after a 30 minute drive and smelled burning brakes. The right front was the culprit so I took a garden hose and cooled it down. The next day I remove the caliper and one of the pistons fell apart. So I need a new caliper and trying to decide if I buy after market or go with Motorcraft? I think the rotor, caliper, and pads are original since I the rotor is stamped Ford and the caliper bracket has TRW and Ford markings.
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I read a reference to the front brake caliper bracket bolts being one time use torque to yield and must be replaced every time they are loosened. Is this true?
This is on my 06 F-350 in my Sig.
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2001 F250 SD diesel. Brakes have been working fine with no pulling. They just started to squeal recently so I knew it was time for some new pads.
I'm having a problem that seems to plague me often when I try to replace disc brake pads. I can't get the twin pistons to go back in to allow room to get the new, thicker pads in.
I unscrewed the cap to the master cylinder and used a spreading tool (that came in a brake kit from Advance Auto Parts) to compress the pistons. No movement.
I put a lot of force on it. No piston movement.
I unscrewed the bleeder screw and tried again. No movement.
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03 f350 4x4. New front calipers and pads.
Wondering if there's a 'trick' to getting the front brake pads into the caliper . Those damn springs kept popping out. I'd get three of the four ends into place in the pad holes then one would pop out while I'm trying to get the fourth in.
After about a hour of trying every different way that I could think of, another set of hands came by and with four hands holding things in place, it finally did the trick.
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Two weeks ago did a road trip to NH from RI and i heard a slight dragging only at low speed (10-15mph) in my left rear tire. figured the caliber was dragging a little, it was. Before arriving in NH the brake light came on. Long story short i get back to RI and the left side noise gets worse and starts to lock up. I finally replace the rotor which was warped, pads, and caliper which was bad.
Was driving it same day and still here the same dragging and screeching noise and the brake light is still on. On my way home the left side locked up at low speed without hitting breaks and slid the truck, mid you all parts are new on that side. I am not sure what it could be at this point something in side the axle?
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About a year ago, I had my right rear brake caliper lock up on my F350 dually. The shop said it can happen and replaced both rear calipers. Last week I started to hear something from the rear and within less than a a few days, before I could get to a shop the noise increased and when I looked the rotor had been gouged on the right rear.
I cannot see the left rear rotor to compare as the wheels don't line up on that side to see through. So my question is this. Could it be the caliper failure was a symptom and not the cause. Maybe a proportion valve or something that could affect the pressure on that one wheel.
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My 1999 F250 right rear brake caliper will not release. I replaced the caliper, caliper mounting hardware, pads, rotor, emergency brake pads, and I bled the system. For some reason the right rear remains activated when my foot is not on the brake pedal. The other three wheels appear to be functioning normal.
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I have a 2000 F250 SD 4x4. I noticed the other day that after driving the truck for 10 miles or more and then stopping and getting back in it feels like the parking brake is on. I drove the truck home and on my way back I smelled brakes burning but it wasn't pulling while driving or braking. When I got home I put my head in the wheel well to get a look at the brakes on the drivers side it seemed ok, but when I did it on the passenger side it was hot as Hades! It's been my experience that if the caliper is hanging up it will pull either while braking or regular driving. I just want a better idea before I go ahead and buy a new caliper and hose and tear the dang thing apart.
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I just got this truck and didn't have any strange odors other than brake caliper which got replaced immediately. I got 4 new Mastercraft AXT tires last week and two days before that I got a muffler installed. I put a flowmaster on it (black) Now if I drive it about three four miles, I get a smell coming from somewhere which I can't locate because nothing is hot and it goes away within a few minutes so I cant pin point it. At first i thought it smelled like rubber heating up, but now not sure. I may take it back to tire dealer and have him check all the tires for balance. I had them do an alignment, so I would hope it isn't that. The smell came with the new tires I think....I had the exhaust worked on two days prior to that and didn't notice anything after that. I haven't checked anything else, but there isn't anything hot when I jump out and start sniffing around. Would tires do that if NEW or out of balance?
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For the first time while towing a bumper pull trailer, started getting a very strong burning smell, only while going up decent size hills. After the climb, smell goes away. Kind of smells like burning rubber or wiring, but that should be constant and not just while up hill.
Checked tranny fluid and it didn't look burnt or low and never saw visible smoke. Have seen this discussed before but with no definitive conclusions. Truck has 150K on it and has long ago lost most of its towing power and the hills also drop the speed to around 45mph from 70 when I hit the big ones.
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after replacing rotors,calipers,pads,hoses and hardware with OEM parts TWICE now I'm still having issues with my brakes sticking and dragging!!! I am starting to suspect the pistons within the calipers themselves. I think that Quality (expensive) aftermarket parts is going to be my soulition but would like to get some input from some fellow Super Duty owners before I pull that trigger.
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When starting up my 2011 F-250 Gas, I have a burning smell coming from my vents for about a minute then it goes away. It smells like new electronics. My A/C seems extra cold as well. We just got back from a 3800 mile vacation. Its been going on now for about 3 weeks and never changes...
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So just about every trip that's over 20 minutes I'll get a smell, seems like it's coming thru the vents and it smells like burning wires or like you turned on your heat in your house for the first time of the year.... Is this normal??
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Is this repairable or would it be better to just replace it ? Ive never rebuilt one of these.
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I have a 2002 Ford F250 Superduty with a 7.3 diesel. Brakes started sticking on it. I replaced all the calipers cause the boots were starting to crack but not leaking. All four brakes are still sticking. I can drive a little ways and then the brake peddle feels funny and they start dragging all four. I can loosen the bleeder and brake fluid will spray out and release the brakes for awhile.
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Yesterday, I noticed that my right front brake caliper seemed to be sticking. This morning I jacked up the front end, and could barely turn the right front wheel when it was off the ground. So, I have concluded that that caliper is sticking. So, here is the question(s): what is the best way to repair this (new caliper, rebuilt caliper, or rebuild it myself), do I need to do both sides the same or can I just do the one that is acting up, and should I expect to pay. I have some mechanical ability, but that Haynes manual doesn't make too much sense to me. Getting it professionally repaired is extremely inconvenient, I need to be back at school (300 miles away) Tuesday evening, and probably couldn't get it in to get it done before then.
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one of my f350 super duties has had the right rear brake caliper and slider replaced 4 times in less than a year. it has just gone for the fourth time today. i called ford who, after a long phone call, said it could be the metering valve. i have looked everywhere for this valve.....no luck. so i called them back and he said it was part of the HCU. after a few minutes, he finally told me it was also called the ABS module.
my question is..........can i just replace this metering valve or do i have to replace the whole unit?
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I have an 04 f250 with a 5.4 I smelled something like burning and the truck shut down. the fuse panel was warm. after a min or so it starts back up never know how far till it stalls again.
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