Ford Super Duty (1999-2016) :: Prevent Metal Shavings From Getting Stuck Between Piston And Cylinder Wall?
Jun 27, 2017
I bored and tapped one of the spark plug holes in my Triton engine. And I used a long aluminum rod attachment for my air compressor to blow out the metal bits from inside the cylinder. I started with a full tank of air, and used it all up to try and get everything out that I could. But with my bore-scope I could see a lot left over along the edges of the piston. So two more times I filled up, and emptied the air tank (15 gallons, 150psi). Some more of the chips came out, but after the second time there were still some chips there, and the third time didn't work much.
My bore-scope doesn't have the best resolution, but I think there are a few chips that are stuck between the piston and the cylinder wall. Since there were only a few, and they are aluminum, I decided to do what I saw another youtuber do. I just started the engine for a few moments without the spark plug, so I might blow out any remaining chips (although he did it without first using compressed air at all.)
That was the first cylinder I bored, tapped, and installed an insert into. But for the other cylinders, I would like to avoid any metal bits left in the cylinder. But I can't think of any way to prevent some from wedging themselves between the piston and wall (if that's what is happening).
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My automatic shift selector was extremely loose. Wasn't the two bolts up behind the dash. Turns out that there is a metal cylinder with a cutaway that seems to have fallen out of the selector housing. One of the edges of this cylinder broke off as you can see in this pic:
What is this piece called and can I get a replacement at autozone/pepboys/ect?
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I just picked up a 05' F450 Super-Duty it had the rear seat removed and the rear wall, under the window is bare metal. I have all kinds of road noise and dust coming in through the two vents on the back wall. How to fix this?
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I thought i heard this yesterday when i left work but i was tired and said its in my head, THEN i go to leave right now and sure enough its a real sound, you can hear it very well through the front grill and then if you turn the volume up you can hear a ticking sound ever half a second or so, it also speeds up when i was pulling on the throttle cable. And after the truck fully warms up it goes away.......
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What we have is a 2011 F-350 with the ambulance package (obviously) and it has started making a very annoying sound from the front end. It has been into two different Ford Dealerships and they have not been able to remedy this issue. What happens is, when we are backing and turning, the front end makes a bad metal on metal grinding noise. When going straight down the road no issue just turning while backing. I know this is an ambulance and has the ambulance package but I think from the cab forward should just be all ford right?
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Just last night, out of the blue, I've got an odd rumble at idle. The noise goes away under load and any time the rpm's are up over ~1300. It sounds like metal on metal vibration, but I don't see any loose exhaust parts.
I've looked at threads saying possibly a broken flex plate. Other than the noise, would there be any other symptoms? I don't notice any loss of power. I suppose I could pull the inspection cover and take a look, but I don't have any experience with auto tranny's and don't really know what I'm looking for.
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I have a loose, binding, metal on metal sound on my steering wheel shaft. I have removed the steering wheel, replaced the clockspring, because when I removed wheel clockspring was in pieces and I thought that might be the issue. Guess not, because I'm still having problem. Other than having to remove or replace the whole steering column...
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2000 6.8 v10 F250 supper duty crew cab. 4x4 high switch's on (manual lock hubs installed) but 4x4 low will not engage. Brake input/out put tested good. Trans switch Park/"N" both test good. PCM reads switch output in all modes, (dash 4x4 selector). The only other issue I am having is the Vacuum is bad ( defrost default no blend door operation). Would vacuum loss prevent 4x4 lo range engagement (with manual hubs ) or should I go to the solenoid, relays on the case/ right fender?
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Well just called it quits from working on the truck tonight. Had some issues with my brakes going to the floor and pulling to the right some, so I went to auto zone and bought all new pads. Didn't think it was time yet because I just replaced the rotors, pads, calipers, maybe 20,000 miles ago. When I got home and everything pulled apart I looked at the pads on the truck and they still had 60% life. I looked closely and noticed that the guider pins on the caliper bracket (front drivers side) were seized. I figured this is what was causing my truck to pull. Looked on the passenger side and it looked similar. Went back to auto zone and returned the pads and bought new brackets for both sides. I got the drivers side replaced and working and all seemed well. I got to the passenger and had a hell of a time getting the pistons on the caliper to compress so I could get it off. Once I finally got it, I noticed the pins on that side were not seized. I bought 2 sets of guider pins so I took the old ones out and greased up the new ones and installed them. Put everything back together and took the truck for a drive. Everything seemed normal at first, but once I got on the highway and hit the brakes, my truck pulled to the left. HARD.. Im assuming this is because of the pistons on the passenger side caliper I was having a problem with, not having the piston compress all the way causing my truck to pull. While I was looking at the caliper, I also noticed what '"looked" like a grease fitting, and also a bleeder valve a few inches away from it. Am I crazy, or is that fitting for bleeding the brake lines also...?
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I have a 2016 F350 disel with 2500 miles. It's at the dealer now they are telling me some metal shavings clogged one of the injectors. What should I be looking for?
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So I recently replaced my brakes and rotors with parts from frozen rotors. Today, I noticed a smell coming from my truck right before I got it home. I also noticed before the smell, it was pulling to the left. And when I braked, also pulling to the Left. I think I may have a brake dragging. I have heard about the caliper slide pins freezing, but when I replaced my brakes and rotors, none of them were frozen and appeared to be in good shape. I have the truck jacked up now with the wheel removed and didn't find anything apparent. I just took the caliper off and had my buddy press on the brake slowly while I watched the pistons. Only the piston closest to the fluid inlet came out. The other one did not move. Does this indicate any type of malfunction?
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Here is what's going on. A few days ago I noticed my oil pressure gauge drop and come back up as I was shifting from reverse to drive. Then a few days later on my way home from work I noticed that when the truck was warmed up and I was stopped at idle the oil pressure gauge would drop to zero and the oil pressure light would come on.. Once I gave it throttle the pressure gauge would go back to normal. After researching for the night the next morning I started the truck cold (around 35 degrees) and watched the oil pressure gauge. It was fine until the temperature came up then once I hit the brake to stop the high idle the gauge dropped to 0 and the oil pressure light came on. If I gave it any throttle the oil pressure would come up to normal but soon as I let off the pressure would drop off again.
I drained the oil, removed the oil cooler, and checked the oil pressure regulator to find it in normal operating condition. My new orings and gaskets won't be here until Monday so I cleaned up for the day. When picking up the oil drain plug I noticed quite a bit of metal shavings on it. I cut open the oil filter and found more shavings in it. Not a bunch but a few in every opening. I have read about a lot of issues where piston cooling jets fall off and cause my issues. I tried hitting the oil pan with a dead blow hammer and listening for the jet but don't hear it. This is the first time I have changed the oil since buying the truck and am wondering if it was found the last time the oil was changed and the reason for them selling the truck. I'm going to put a bore scope through the oil drain plug today and look for the piston cooling jets or anything not normal. Then when the oil cooler gaskets get here I plan to install them and a mechanical oil pressure gauge. To see what the pressure really is.
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There are 2 metal straps going left to right between the rear seat mounts. They don't appear to do anything. The seat doesn't touch them. The mounts are bolted to the floor so they don't give support. What they are for?
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I have a 2001 F350 with a 7.3 diesel and automatic trans. I purchased it about 100,000 miles ago. It is all stock as far as I know. The mileage on it was about 14-15 on the road and I decided to put a chip in it. I was somewhat leary of putting too much power to this old of a rig. I put a TS Performance chip in it. It seems to have more power. I am towing a 30 ft. Gulfstream Seahawk I think around 10,000 lbs. When I started up a hill it made a different noise like a screeching noise when I pushed it. When I back off a bit the noise goes away. When I put it back to stock setting the noise is not there just the normal downshift and increased RPM. Not sure how to describe the noise but sounds like a metal bearing type noise. I get the same rush of air or what ever that sound is when it changes back to a higher gear. Is this sound normal or what might it be. It sounds normal when not pressing it.
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I may have got a few shavings in the engine while drilling and tapping a hole for my boost gauge on the Y pipe. I am sure I got 95% of the shavings out but am now worried about the 5% that may have fell inside.
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I trying to see if this is something that is a easy fix or mayor work. Leak coming from that metal housing behind alternator. Does this housing came off? or do I need to take out the intake out? .
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2001 f250 7.3 crew
So, Saturday my abs lite comes on. Later that day I hear metal to metal sound for a couple of secs then it stops. Then the next day while driving I get intermittent sounds that sound like I'm dragging metal down the pavement. I see nothing but I'm thinking hub bearing. (Needle)
I remove the hub assembly from the knuckle and can find nothing wrong. I even picked up a new hub just on case. Now I'm stumped. Can't figure out what the sound was or is. Axle has a little play going into the housing but figure it would have due to the only thing holding it in place is the hub.
The only thing left in the area that could make the sound is major --the actual gears to to the front end. If the bearing isn't causing the metal grinding sound I've no other idea other than that....
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On my 97... Last summer my compressor started to spit out metal shavings and when i took it to be recharged one of the hoses had a leak and there were shavings in the line. I replaced the compressor, that line that leaked and the can looking thing (accumulator?). I also got the orphase tube but I didnt know where it went and told the guys that were going to charge it to replace it. Well it was still sitting on the console and they didnt put the new one in. Well it worked fine last year but now its acting up. It will blow cold air when the motor is over 1000rpms but cuts out at random times and blows hot air. Im not sure if I need to get that orphase tube replaced and have it charged again or if its some vacuum issue. What I should do?
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Changed my filters and this was in the bottom of the filter housing. I looked on the pleats and down in the center didn't find anything. Went to two Ford diesel techs one said is was the hpfp and should do the the whole fuel system. The other said if the hpfp was coming apart the shaving would not be in the bottom of bowl and to check the filter again in 5k miles. No check engine light, drives great, no other problems.
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I have no compression on #4 cylinder. Is there any way to check the cylinder for damage. So I can just replace that piston if it's good?
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I have had this problem for quite a while now. Originally it did not go into 4Hi when I needed it in a snow storm. I was told to just change the shift motor so I bought a new one, manually put the transfer case into 4Hi then put the new motor on. It would not shift into 2Hi or 4Lo. It was already in 4Hi but the light was not on. I thought I got a bad shift motor since I got it off eBay. I put the original one back on. Still nothing. I read every thread on this sight having to do with the subject and started going through checking everything. I found one of the relays was bad so I replaced both of them.
Still nothing although I thought I could hear the shift motor (or fuel pump) running. Today I took the shift motor off and hooked up wires to a battery and the shift motor with a momentary switch. When I pushed the button, the motor ran but the thingy that is supposed to turn the shaft on the transfer case did not move. Tried both directions. Then I hooked up the new shift motor and it ran and turned, changed the wires and it ran the other direction. Put it on and it worked, shifts the transfer case and the light comes on when it should. I guess I had been looking for one problem when it was really two separate problems keeping it from working.
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